{"id":750,"date":"2026-11-06T23:40:11","date_gmt":"2026-11-06T15:40:11","guid":{"rendered":"https:\/\/kerkepm.com\/lp\/turnkey-masterbatch-plant\/"},"modified":"2026-11-11T13:08:05","modified_gmt":"2026-11-11T05:08:05","slug":"turnkey-masterbatch-plant","status":"publish","type":"page","link":"https:\/\/kerkepm.com\/es\/lp\/turnkey-masterbatch-plant\/","title":{"rendered":"Turnkey Masterbatch Plant: feeder to bagging"},"content":{"rendered":"<div class=\"k3 lp\">\n<div class=\"lp-bar\"><div class=\"wrap\">\n<a class=\"lp-logo\" href=\"\/\"><b>KERKE<\/b><span>Extrusion Equipment<\/span><\/a>\n<div class=\"lp-contact\"><span class=\"hide-s\">Since 2009 \u00b7 2,000+ sets \u00b7 70+ countries<\/span>\n<a href=\"https:\/\/wa.me\/8617733332876\" target=\"_blank\" rel=\"noopener\">WhatsApp +86 177 3333 2876<\/a><\/div>\n<\/div><\/div>\n\n<section class=\"lp-hero\"><div class=\"wrap\">\n<div>\n<p class=\"lp-kicker\">Turnkey plant<\/p>\n<h1>Turnkey Masterbatch Plant: feeder to bagging<\/h1>\n<p class=\"lp-sub\">Buying four machines from four suppliers is how a plant ends up with a feeder that does not match the throat, a pelletizer that floods the dryer and a control system with three HMI languages. One turnkey masterbatch plant scope, one acceptance test.<\/p>\n<ul class=\"lp-bullets\"><li>Single scope: dosing, extrusion, pelletizing, drying, conveying, bagging<\/li><li>Layout drawing and utility schedule before shipment<\/li><li>Acceptance test with your material, record shipped with the plant<\/li><\/ul>\n<div class=\"lp-hero-nums\"><div><b>250\u2013750 kg\/h<\/b><span>typical turnkey output<\/span><\/div><div><b>1 scope<\/b><span>feeder to bagging, one acceptance test<\/span><\/div><div><b>30\u201370 days<\/b><span>delivery by configuration<\/span><\/div><\/div>\n<\/div>\n<div class=\"lp-formcard\" id=\"quote\">\n<h2>Get a costed configuration<\/h2>\n<p class=\"lp-fhint\">Reply within one working day, in English or Chinese.<\/p>\n<div class=\"lp-ok\" id=\"ok\">Thank you \u2014 your enquiry is in. We reply within one working day; if it is urgent, WhatsApp +86 177 3333 2876.<\/div>\n<form class=\"lp-form\" data-lp=\"turnkey-masterbatch-plant\" onsubmit=\"return kerkeLead(event)\">\n<input type=\"hidden\" name=\"lp_slug\" value=\"turnkey-masterbatch-plant\">\n<input type=\"hidden\" name=\"page_url\" value=\"\">\n<input type=\"hidden\" name=\"gclid\" value=\"\">\n<input type=\"hidden\" name=\"utm_source\" value=\"\">\n<input type=\"hidden\" name=\"utm_campaign\" value=\"\">\n<label for=\"n\">Name *<\/label><input id=\"n\" name=\"name\" required placeholder=\"Your name\">\n<div class=\"row2\">\n<div><label for=\"e\">Email *<\/label><input id=\"e\" name=\"email\" type=\"email\" required placeholder=\"you@company.com\"><\/div>\n<div><label for=\"w\">WhatsApp<\/label><input id=\"w\" name=\"whatsapp\" placeholder=\"+00 000 000 0000\"><\/div>\n<\/div>\n<div class=\"row2\">\n<div><label for=\"c\">Country<\/label><input id=\"c\" name=\"country\" placeholder=\"e.g. Vietnam\"><\/div>\n<div><label for=\"o\">Target output<\/label><input id=\"o\" name=\"output\" placeholder=\"kg\/h\"><\/div>\n<\/div>\n<label for=\"m\">What are you producing?<\/label>\n<select id=\"m\" name=\"product\"><option>Filler masterbatch plant<\/option><option>Colour \/ black masterbatch plant<\/option><option>Engineering plastics plant<\/option><option>Recycling plant<\/option><\/select>\n<label for=\"msg\">Material and anything else<\/label><textarea id=\"msg\" name=\"message\" rows=\"3\" placeholder=\"Filler grade, loading %, pellet shape, timeline\"><\/textarea>\n<button type=\"submit\">Send enquiry<\/button>\n<p class=\"err\" id=\"err\">Please check your name and email.<\/p>\n<p class=\"fine\">We use your details only to answer this enquiry. No newsletter, no list sharing.<\/p>\n<\/form>\n<\/div>\n<\/div><\/section>\n\n<figure class=\"lp-fig\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/lp-turnkey-a.webp\" alt=\"Turnkey masterbatch line from feeder to pelletizer on the assembly floor\" loading=\"lazy\" width=\"1200\" height=\"800\"><figcaption>A turnkey masterbatch line from feeder to pelletizer, staged on the assembly floor.<\/figcaption><\/figure><section class=\"lp-proof\"><div class=\"wrap\"><div><b>2,000+ sets<\/b><span>delivered since 2009<\/span><\/div><div><b>In-house screws<\/b><span>elements, shafts and liners machined on site<\/span><\/div><div><b>24\u201348 h<\/b><span>spare parts dispatch, standard sizes<\/span><\/div><div><b>70+ countries<\/b><span>commissioning experience<\/span><\/div><\/div><\/section>\n\n<nav class=\"wp-block-rank-math-toc-block lp-toc\" aria-label=\"On this page\"><b>On this page:<\/b><a href=\"#why\">Why it matters<\/a><a href=\"#specs\">Reference parameters<\/a><a href=\"#faq\">FAQ<\/a><a href=\"#quote\">Get a quote<\/a><\/nav>\n\n<figure class=\"lp-fig\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/two-stage-twin-screw-extruder-01-1200.webp\" alt=\"turnkey masterbatch plant\" loading=\"lazy\" width=\"1200\" height=\"675\"><figcaption>Two-stage twin screw extruder at the core of a turnkey masterbatch plant, with gravimetric dosing upstream.<\/figcaption><\/figure>\n\n<section class=\"lp-sec\" id=\"why\"><div class=\"wrap\">\n<h2>Where turnkey plants lose money<\/h2>\n<p class=\"lede\">The extruder is the part everyone compares. In a turnkey masterbatch plant the losses usually sit in the interfaces: feed throat, conveying, dryer capacity, bagging rate.<\/p>\n<div class=\"lp-cols\"><div class=\"lp-box\"><h3>The feed throat interface<\/h3><p>A gravimetric feeder sized for 800 kg\/h of CaCO\u2083 at 0.9 bulk density delivers far less at 0.45. The throat, the agitator and the feeder are one design problem, and they are usually bought as three \u2014 the classic turnkey masterbatch plant failure.<\/p><\/div><div class=\"lp-box\"><h3>Conveying and storage<\/h3><p>Pneumatic conveying of filled compound abrades elbows and creates fines. The layout decides how much; a drawing before shipment is cheaper than a rebuild after installation.<\/p><\/div><div class=\"lp-box\"><h3>One control philosophy<\/h3><p>Recipe, alarms and data logging in one system. Three HMIs from three suppliers means three sets of spare parts and no single record of a batch.<\/p><\/div><\/div>\n<ul class=\"lp-check\"><li>Material flow and layout drawing<\/li><li>Gravimetric dosing for polymer, filler and additives<\/li><li>Vacuum devolatilization and melt filtration where needed<\/li><li>Pelletizing, drying, screening and conveying<\/li><li>Bagging or bulk loading at the line rate<\/li><li>Commissioning, training and a recommended spare set<\/li><\/ul>\n<\/div><\/section>\n\n<section class=\"lp-sec alt\" id=\"specs\"><div class=\"wrap\">\n<h2>Typical turnkey masterbatch plant scopes<\/h2>\n<div class=\"lp-table\"><table><thead><tr><th>Scope<\/th><th>Output (reference)<\/th><th>Core machine<\/th><th>Includes<\/th><\/tr><\/thead><tbody><tr><td>Filler masterbatch plant<\/td><td>350\u2013750 kg\/h<\/td><td>KTE-75B \/ KTE-95B<\/td><td>dosing, extrusion, water ring, dryer, bagging<\/td><\/tr><tr><td>Colour masterbatch plant<\/td><td>150\u2013400 kg\/h<\/td><td>KTE-65B \/ KTE-75B<\/td><td>dosing, extrusion, strand pelletizing, bagging<\/td><\/tr><tr><td>Engineering plastics plant<\/td><td>140\u2013300 kg\/h<\/td><td>KTE-65D<\/td><td>drying, side feeder, vacuum, strand pelletizing<\/td><\/tr><tr><td>Recycling plant<\/td><td>300\u20131,000 kg\/h<\/td><td>KTE-95 \/ two-stage<\/td><td>feeding, filtration, underwater pelletizing, dewatering<\/td><\/tr><\/tbody><\/table><\/div>\n<p class=\"note\" style=\"font-size:12px;color:#767d87;margin:8px 0 0\">Reference values, subject to material trial. Final parameters are set on your own material.<\/p>\n<\/div><\/section>\n\n<section class=\"lp-sec lp-faq\" id=\"faq\"><div class=\"wrap\" style=\"max-width:820px\">\n<h2>Questions buyers ask before the call<\/h2>\n<details><summary>Do you do the installation?<\/summary><p>We supply drawings, a commissioning engineer and training; installation supervision travel is quoted separately. Most customers use a local rigging team with our engineer on site for the first run.<\/p><\/details><details><summary>What is the delivery time for a full plant?<\/summary><p>30\u201345 working days for a standard single-line plant, 45\u201370 for a multi-line layout with custom conveying. Every machine of the turnkey masterbatch plant is test-run with material before shipment.<\/p><\/details><details><summary>Can the plant be expanded later?<\/summary><p>Yes, if the layout is planned for it. We size the conveying and the utility headers for the second line at the start, which is a small cost now and a large one later.<\/p><\/details>\n<\/div><\/section>\n\n<figure class=\"lp-fig\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/lp-turnkey-b.webp\" alt=\"Masterbatch plant lines staged before installation and commissioning\" loading=\"lazy\" width=\"1200\" height=\"800\"><figcaption>Plant-scale lines staged before container loading and commissioning.<\/figcaption><\/figure><section class=\"lp-rel\"><div class=\"wrap\"><b>Related pages on this site<\/b><ul><li><a href=\"\/applications\/masterbatch-turnkey\/\">Masterbatch production lines<\/a><\/li><li><a href=\"\/machines\/gravimetric-feeding\/\">Gravimetric feeding systems<\/a><\/li><li><a href=\"\/get-a-quote\/\">Request an extrusion line quotation<\/a><\/li><\/ul><\/div><\/section>\n\n<section class=\"lp-cta\" id=\"quote\"><div class=\"wrap\">\n<div><h2>Send the plant brief \u2014 get a layout and a scope<\/h2><p>Products, output per line, available floor area and power supply. That is enough for a layout drawing and a turnkey masterbatch plant scope with the interfaces named.<\/p><\/div>\n<a class=\"btn-big\" href=\"#quote\">Get the quotation<\/a>\n<\/div><\/section>\n\n<div class=\"lp-foot\"><div class=\"wrap\">\nKerke Extrusion Equipment \u00b7 Nanjing, Jiangsu, China. Every turnkey masterbatch plant is test-run on the customer's own material before shipment. Values are reference ranges, subject to material trial. \u00a9 Uptech \u2014 exclusive export partner of Kerke Extrusion.\n<\/div><\/div>\n\n<div class=\"lp-sticky\">\n<a class=\"t\" href=\"tel:+8617733332876\">Call<\/a>\n<a class=\"w\" href=\"https:\/\/wa.me\/8617733332876\" target=\"_blank\" rel=\"noopener\">WhatsApp<\/a>\n<a class=\"q\" href=\"#quote\">Get a quote<\/a>\n<\/div>\n<script>\nfunction kerkeLead(ev){\n  ev.preventDefault();\n  var f=ev.target, d=new FormData(f), o={};\n  d.forEach(function(v,k){o[k]=v;});\n  if(!o.name||!o.email||o.email.indexOf('@')&lt;0){document.getElementById('err').style.display='block';return false;}\n  o.action='kerke_lead';\n  var q=new URLSearchParams(location.search);\n  ['gclid','utm_source','utm_campaign','utm_term','utm_content'].forEach(function(k){\n    if(q.get(k)){o[k]=q.get(k);}\n    try{var saved=localStorage.getItem('k3_'+k); if(!o[k]&&saved){o[k]=saved;} if(q.get(k)){localStorage.setItem('k3_'+k,q.get(k));}}catch(e){}\n  });\n  o.page_url=location.href;\n  var btn=f.querySelector('button'); btn.disabled=true; btn.textContent='Sending\u2026';\n  fetch('\/wp-admin\/admin-ajax.php',{method:'POST',body:new URLSearchParams(o)})\n    .then(function(r){return r.json();})\n    .then(function(r){\n      if(r&&r.success){\n        f.style.display='none'; document.getElementById('ok').style.display='block';\n        window.dataLayer=window.dataLayer||[];window.dataLayer.push({event:'generate_lead',form:'lp-'+f.dataset.lp,value:0});\n        if(window.gtag){gtag('event','generate_lead',{form:'lp-'+f.dataset.lp});}\n      }else{btn.disabled=false;btn.textContent='Send enquiry';document.getElementById('err').style.display='block';}\n    })\n    .catch(function(){btn.disabled=false;btn.textContent='Send enquiry';document.getElementById('err').style.display='block';});\n  return false;\n}\n<\/script>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>KERKEExtrusion Equipment Since 2009 \u00b7 2,000+ sets \u00b7 70+ countries WhatsApp +86 177 3333 2876 Turnkey plant Turnkey Masterbatch Plant: feeder to bagging Buying four machines from four suppliers is how a plant ends up with a feeder that does not match the throat, a pelletizer that floods the dryer and a control system with [&#8230;]\n","protected":false},"author":1,"featured_media":0,"parent":411,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-blank-landingpage.php","meta":{"footnotes":""},"application":[],"app_group":[],"class_list":["post-750","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/750","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/comments?post=750"}],"version-history":[{"count":0,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/750\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/411"}],"wp:attachment":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media?parent=750"}],"wp:term":[{"taxonomy":"application","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/application?post=750"},{"taxonomy":"app_group","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/app_group?post=750"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}