{"id":47,"date":"2026-11-06T19:04:40","date_gmt":"2026-11-06T11:04:40","guid":{"rendered":"https:\/\/kerkepm.com\/applications\/epp-foaming\/"},"modified":"2026-11-11T23:40:53","modified_gmt":"2026-11-11T15:40:53","slug":"epp-foaming-base-material","status":"publish","type":"page","link":"https:\/\/kerkepm.com\/es\/applications\/epp-foaming-base-material\/","title":{"rendered":"EPP Foaming Base Material: Bead Pelletizing"},"content":{"rendered":"<div class=\"k3\">\n<noscript><iframe loading=\"lazy\" src=\"https:\/\/www.googletagmanager.com\/ns.html?id=GTM-5JN495RG\" height=\"0\" width=\"0\" style=\"display:none;visibility:hidden\"><\/iframe><\/noscript>\n<div class=\"wrap\"><div class=\"crumbs\"><a href=\"\/\">Home<\/a><span>\/<\/span><a href=\"\/applications\/\">Applications<\/a><span>\/<\/span>EPP Foaming Base Material<\/div><\/div><div class=\"wrap\"><div class=\"hero\">\n<p class=\"kicker\">Application \u00b7 Specialty & Low-Temperature<\/p>\n<h1>EPP Foaming Base Material: Bead Pelletizing<\/h1>\n<p class=\"dek\">We make the EPP base resin, not the foam. That distinction matters: the extruder produces HMS-PP with nucleating agent, and the expansion itself happens in the customer's autoclave. A reference epp foaming base material page from Kerke.<\/p>\n<div class=\"byline\"><div><b>Updated<\/b> 6 November 2026<\/div>\n<div><b>Output<\/b> 100\u2013600 kg\/h<\/div>\n<div><b>Line type<\/b> Co-rotating twin screw KTE<\/div>\n<div><b>Basis<\/b> parameter table + material trial<\/div><\/div>\n<\/div><\/div>\n<div class=\"wrap\"><div class=\"appmedia\">\n<div class=\"mslider\" id=\"appslider\">\n<div class=\"ms-frame\"><div class=\"ms-slide on\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/epp-foaming-s1.webp\" alt=\"EPP Foaming Base Material \u2014 workshop photo 1, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">EPP Foaming Base Material \u2014 workshop photo 1, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/epp-foaming-s2.webp\" alt=\"EPP Foaming Base Material \u2014 workshop photo 2, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">EPP Foaming Base Material \u2014 workshop photo 2, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/epp-foaming-s3.webp\" alt=\"EPP Foaming Base Material \u2014 workshop photo 3, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">EPP Foaming Base Material \u2014 workshop photo 3, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/epp-foaming-s4.webp\" alt=\"EPP Foaming Base Material \u2014 workshop photo 4, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">EPP Foaming Base Material \u2014 workshop photo 4, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/epp-foaming-s5.webp\" alt=\"EPP Foaming Base Material \u2014 workshop photo 5, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">EPP Foaming Base Material \u2014 workshop photo 5, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/epp-foaming-s6.webp\" alt=\"EPP Foaming Base Material \u2014 workshop photo 6, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">EPP Foaming Base Material \u2014 workshop photo 6, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><div class=\"ms-video\" data-yt=\"C9aP8Q5krBM\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/epp-foaming-s1.webp\" alt=\"Running video \u2014 EPP Foaming Base Material, Kerke workshop\" loading=\"lazy\"><button type=\"button\" class=\"ms-play\" aria-label=\"Play video\">&#9654;<\/button><\/div><span class=\"ms-cap\">Running video \u2014 EPP Foaming Base Material, Kerke workshop<\/span><\/div><\/div>\n<button type=\"button\" class=\"ms-nav prev\" aria-label=\"Previous slide\">&#8249;<\/button>\n<button type=\"button\" class=\"ms-nav next\" aria-label=\"Next slide\">&#8250;<\/button>\n<div class=\"ms-dots\"><button type=\"button\" data-i=\"0\" class=\"ms-dot on\" aria-label=\"Slide 1\"><\/button><button type=\"button\" data-i=\"1\" class=\"ms-dot\" aria-label=\"Slide 2\"><\/button><button type=\"button\" data-i=\"2\" class=\"ms-dot\" aria-label=\"Slide 3\"><\/button><button type=\"button\" data-i=\"3\" class=\"ms-dot\" aria-label=\"Slide 4\"><\/button><button type=\"button\" data-i=\"4\" class=\"ms-dot\" aria-label=\"Slide 5\"><\/button><button type=\"button\" data-i=\"5\" class=\"ms-dot\" aria-label=\"Slide 6\"><\/button><button type=\"button\" data-i=\"6\" class=\"ms-dot\" aria-label=\"Slide 7\"><\/button><\/div>\n<\/div>\n<div class=\"appmedia-text\">\n<section class=\"qa\" id=\"answer\"><nav class=\"wp-block-rank-math-toc-block k3-toc\" aria-label=\"On this page\"><b>On this page:<\/b><a href=\"#rm-s1\">Quick answer<\/a><a href=\"#rm-s2\">What sets the limit<\/a><a href=\"#rm-s3\">Process flow, step by step<\/a><a href=\"#rm-s4\">Equipment configuration<\/a><a href=\"#rm-s5\">Output by model<\/a><\/nav><h2 id=\"rm-s1\">Quick answer<\/h2><p>EPP bead base material (high-melt-strength PP) is compounded on a twin screw with L\/D 44\u201352 and pelletized into uniform micropellets for autoclave foaming. Output <strong>100\u2013600 kg\/h<\/strong>. Melt strength, not output, is the specification that decides whether the beads expand evenly.<\/p><\/section>\n<\/div>\n<\/div><\/div>\n<div class=\"wrap\"><div class=\"grid\"><main>\n<div class=\"stats\"><div class=\"stat\"><b>0.5\u20132%<\/b><span>nucleating agent<\/span><\/div><div class=\"stat\"><b>HMS-PP<\/b><span>base resin<\/span><\/div><div class=\"stat\"><b>underwater<\/b><span>die-face cutting<\/span><\/div><\/div>\n<p class=\"note\">Workshop photos and a running video \u2014 shot on our own lines, not stock images.<\/p>\n\n<h2 class=\"sec\" id=\"limit\" id=\"rm-s2\">What sets the limit<\/h2>\n<p class=\"lead\">HMS-PP with nucleating agent and modifiers is compounded, devolatilized and underwater-cut into micropellets, then dried and packed for the foaming line.<\/p>\n<div class=\"tw\"><table><caption><b>Table 1.<\/b> Key parameters for epp foaming bead base material line. Reference values \u2014 confirm on a material trial.<\/caption>\n<thead><tr><th scope=\"col\">Parameter<\/th><th scope=\"col\">Value \/ range<\/th><\/tr><\/thead><tbody><tr><td><b>Base resin<\/b><\/td><td>HMS-PP (high melt strength)<\/td><\/tr><tr><td><b>L\/D<\/b><\/td><td>44\u201352<\/td><\/tr><tr><td><b>Pellet size<\/b><\/td><td>0.8\u20131.5 mm micropellets<\/td><\/tr><tr><td><b>Output (reference)<\/b><\/td><td>100\u2013600 kg\/h<\/td><\/tr><tr><td><b>Model<\/b><\/td><td>KTE-50B, KTE-65B<\/td><\/tr><\/tbody><\/table><\/div>\n<p class=\"note\">Output figures are measured on the reference material stated above. Filler grade, bulk density and moisture move output by \u00b115% \u2014 that is why every quotation we issue is tied to a trial report.<\/p>\n\n<h2 class=\"sec\" id=\"process\" id=\"rm-s3\">Process flow, step by step<\/h2>\n<ol class=\"flow\"><li><b>Feeding<\/b>Loss-in-weight dosing of polymer and filler; side feeder or liquid injection where the formulation needs it.<\/li><li><b>Melting and dispersing<\/b>Screw geometry with 45\u00b0\/90\u00b0 kneading blocks; barrel profile set by the polymer.<\/li><li><b>Devolatilization<\/b>Vacuum vent at \u22120.06 to \u22120.09 MPa removes moisture and volatiles before the die.<\/li><li><b>Pressure build-up<\/b>Throttle or discharge section stabilises die pressure; a melt pump where gauge control matters.<\/li><li><b>Pelletizing and packing<\/b>die-face or strand pelletizing, see the pelletizing page; then centrifugal dryer, vibrating screen and bagging.<\/li><\/ol>\n\n<h2 class=\"sec\" id=\"equipment\" id=\"rm-s4\">Equipment configuration<\/h2>\n<div class=\"tw\"><table><caption><b>Table 2.<\/b> What the line is made of, and why each part is specified that way.<\/caption>\n<thead><tr><th scope=\"col\">Stage<\/th><th scope=\"col\">Equipment<\/th><th scope=\"col\">Why this choice<\/th><\/tr><\/thead><tbody>\n<tr><td>Main machine<\/td><td><a href=\"\/machines\/co-rotating-twin-screw-extruder\/\">Co-Rotating Twin Screw Extruder<\/a><\/td><td>Architecture follows the filling level and the mixing duty, not the required tonnage.<\/td><\/tr>\n<tr><td>Screw geometry<\/td><td>Building-block elements, W6Mo5Cr4V2, bimetallic liner<\/td><td>Wear package for abrasive filler; mixing blocks only where dispersion demands them.<\/td><\/tr>\n<tr><td>Feeding<\/td><td><a href=\"\/machines\/gravimetric-feeding-system\/\">Loss-in-weight feeder<\/a>, side feeder where needed<\/td><td>Recipe accuracy: \u00b10.5% short term on the weighed component.<\/td><\/tr>\n<tr><td>Pelletizing<\/td><td><a href=\"\/machines\/pelletizing-systems\/\">Pelletizing system<\/a><\/td><td>Chosen by polymer and filler ceiling \u2014 water contact is the deciding column.<\/td><\/tr>\n<tr><td>Downstream<\/td><td>Centrifugal dryer, vibrating screen, bagging<\/td><td>Fines below 2% and moisture below the specification of your downstream process.<\/td><\/tr>\n<\/tbody><\/table><\/div>\n\n<h2 class=\"sec\" id=\"output\" id=\"rm-s5\">Output by model<\/h2>\n<div class=\"tw\"><table><caption><b>Table 3.<\/b> Co-rotating twin screw KTE \u2014 reference output. Full range on the <a href=\"\/machines\/co-rotating-twin-screw-extruder\/\">machine page<\/a>.<\/caption>\n<thead><tr><th scope=\"col\">Model<\/th><th scope=\"col\">Dia. (mm)<\/th><th scope=\"col\">Speed (rpm)<\/th><th scope=\"col\">Motor (kW)<\/th><th scope=\"col\">Torque (N\u00b7m)<\/th><th scope=\"col\">Output (kg\/h)<\/th><\/tr><\/thead><tbody><tr><td class=\"num\"><a href=\"\/applications\/kte-50b\/\">KTE-50B<\/a><\/td><td class=\"num\">50.5<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">55\u201375<\/td><td class=\"num\">2\u00d7525<\/td><td class=\"num\">80\u2013200<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-50d\/\">KTE-50D<\/a><\/td><td class=\"num\">50.5<\/td><td class=\"num\">300\u2013800<\/td><td class=\"num\">75\u201390<\/td><td class=\"num\">2\u00d7860<\/td><td class=\"num\">100\u2013300<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-52b\/\">KTE-52B<\/a><\/td><td class=\"num\">51.4<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">55\u201375<\/td><td class=\"num\">2\u00d7720<\/td><td class=\"num\">80\u2013200<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-52d\/\">KTE-52D<\/a><\/td><td class=\"num\">51.4<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">75\u2013110<\/td><td class=\"num\">2\u00d71050<\/td><td class=\"num\">100\u2013400<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-65b\/\">KTE-65B<\/a><\/td><td class=\"num\">62.4<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">90\u2013110<\/td><td class=\"num\">2\u00d7860<\/td><td class=\"num\">200\u2013450<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-65d\/\">KTE-65D<\/a><\/td><td class=\"num\">62.4<\/td><td class=\"num\">300\u2013800<\/td><td class=\"num\">132\u2013160<\/td><td class=\"num\">2\u00d71530<\/td><td class=\"num\">350\u2013600<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-75b\/\">KTE-75B<\/a><\/td><td class=\"num\">71<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">132\u2013160<\/td><td class=\"num\">2\u00d71530<\/td><td class=\"num\">300\u2013800<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-75d\/\">KTE-75D<\/a><\/td><td class=\"num\">71<\/td><td class=\"num\">300\u2013800<\/td><td class=\"num\">200\u2013315<\/td><td class=\"num\">2\u00d72100<\/td><td class=\"num\">500\u20131000<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-85b\/\">KTE-85B<\/a><\/td><td class=\"num\">85<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">220\u2013315<\/td><td class=\"num\">2\u00d72100<\/td><td class=\"num\">550\u20131000<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-95b\/\">KTE-95B<\/a><\/td><td class=\"num\">93<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">250\u2013315<\/td><td class=\"num\">2\u00d73000<\/td><td class=\"num\">800\u20131500<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-95d\/\">KTE-95D<\/a><\/td><td class=\"num\">93<\/td><td class=\"num\">500\u2013800<\/td><td class=\"num\">315\u2013500<\/td><td class=\"num\">2\u00d74800<\/td><td class=\"num\">1000\u20132000<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-135b\/\">KTE-135B<\/a><\/td><td class=\"num\">135<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">315\u2013500<\/td><td class=\"num\">2\u00d74800<\/td><td class=\"num\">1500\u20133000<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-135d\/\">KTE-135D<\/a><\/td><td class=\"num\">135<\/td><td class=\"num\">500\u2013800<\/td><td class=\"num\">500\u20131000<\/td><td class=\"num\">2\u00d77800<\/td><td class=\"num\">1500\u20134000<\/td><\/tr><\/tbody><\/table><\/div>\n\n<h2 class=\"sec\" id=\"mistakes\" id=\"rm-s6\">Three mistakes that cost the most<\/h2>\n<div class=\"call warn\"><h4>1. Inconsistent melt strength between batches shows up as uneven bead density.<\/h4><p>Inconsistent melt strength between batches shows up as uneven bead density.<\/p><\/div><div class=\"call warn\"><h4>2. Dull cutter blades produce doubles and tails that block the pre-expander.<\/h4><p>Dull cutter blades produce doubles and tails that block the pre-expander.<\/p><\/div><div class=\"call warn\"><h4>3. Underwater circuit without temperature control<\/h4><p>Underwater circuit without temperature control \u2014 bead density follows the water temperature, so hold it to \u00b12 \u00b0C or batches drift apart.<\/p><\/div>\n\n<h2 class=\"sec\" id=\"faq\" id=\"rm-s7\">FAQ<\/h2>\n<details open><summary>Do you supply the foaming line too?<\/summary><p>We supply the base-material compounding and pelletizing line; autoclave foaming is a separate process we can advise on but not build.<\/p><\/details><details><summary>What pellet size for EPP?<\/summary><p>0.8\u20131.5 mm depending on the target bead density; the cutter and die are matched to the size.<\/p><\/details><details><summary>What output can you guarantee for this application?<\/summary><p>The reference band is 100\u2013600 kg\/h, measured on the stated material. We quote a guaranteed figure only after a trial on your own material, because filler grade, bulk density and moisture move output by \u00b115%.<\/p><\/details><details><summary>Can we run our material before ordering?<\/summary><p>Yes \u2014 send 25\u201350 kg. We return pellets, a running video and a report with temperatures, screw speed, feeder settings and output per hour. The trial is free; you cover the freight.<\/p><\/details><details><summary>What is the delivery time?<\/summary><p>30\u201345 working days for standard configurations, 45\u201370 for custom screw geometry and ODM work. Voltage and frequency are built for the destination country.<\/p><\/details>\n\n<div class=\"method\"><h2 id=\"rm-s8\">Where these numbers come from<\/h2>\n<p>Parameters are taken from the Kerke product parameter table and the product master data sheet, and cross-checked against commissioning records for lines in the same application. Formulations and temperature windows are typical industry values, not a recommendation for your specific compound \u2014 every figure marked <em>reference<\/em> must be confirmed on a material trial before it becomes a contractual number.<\/p>\n<p>Reviewed by the Kerke process team, Nanjing. Page updated 6 November 2026.<\/p><\/div>\n\n<div class=\"related\"><h2 id=\"rm-s9\">Related<\/h2><div class=\"rel-grid\"><a class=\"rel\" href=\"\/applications\/tpe-tpu-tpr-pelletizing\/\"><span>Application<\/span>TPE \/ TPU \/ TPR Elastomer Line<\/a><a class=\"rel\" href=\"\/applications\/masterbatch-production-line\/\"><span>Application<\/span>Masterbatch Turnkey Production Line<\/a><a class=\"rel\" href=\"\/machines\/co-rotating-twin-screw-extruder\/\"><span>Machine<\/span>Co-Rotating Twin Screw Extruder (KTE-50B to KTE-135D)<\/a><a class=\"rel\" href=\"\/machines\/pelletizing-systems\/\"><span>Machine<\/span>Pelletizing systems: 7 methods compared<\/a><a class=\"rel\" href=\"\/knowledge\/pelletizing-methods-compared\/\"><span>Knowledge<\/span>Seven pelletizing methods compared<\/a><a class=\"rel\" href=\"\/knowledge\/twin-screw-extruder-size-chart\/\"><span>Knowledge<\/span>Twin screw size chart, 16\u2013135 mm<\/a><\/div><\/div>\n<div class=\"cta\"><div><b>Tell us your material \u2014 we will tell you the line<\/b><p>Send 25\u201350 kg and we run it on our lab extruder: pellets, running video and a capacity report back in 3\u20137 days.<\/p><\/div>\n<div class=\"acts\"><a href=\"\/get-a-quote\/\">Get a quote<\/a>\n<a class=\"alt\" href=\"\/get-a-quote\/#trial\">Send material for trial<\/a><\/div><\/div>\n<\/main>\n<aside><h5>On this page<\/h5><ol><li><a href=\"#answer\">Quick answer<\/a><\/li><li><a href=\"#limit\">What sets the limit<\/a><\/li><li><a href=\"#process\">Process flow<\/a><\/li><li><a href=\"#equipment\">Equipment configuration<\/a><\/li><li><a href=\"#output\">Output by model<\/a><\/li><li><a href=\"#mistakes\">Costly mistakes<\/a><\/li><li><a href=\"#faq\">FAQ<\/a><\/li><\/ol>\n<div class=\"sidecard\"><b>Which line for your filling level?<\/b>\n<p>Below 85% one twin screw is enough; above it, architecture changes. Tell us the number before we talk tonnage.<\/p>\n<a class=\"btn\" href=\"\/get-a-quote\/\">Ask an engineer<\/a>\n<a class=\"btn ghost\" href=\"\/applications\/\">Browse by material<\/a><\/div>\n<\/aside><\/div><\/div>\n<script>\n(function(){\n  var root=document.getElementById('appslider'); if(!root) return;\n  var slides=[].slice.call(root.querySelectorAll('.ms-slide'));\n  var dots=[].slice.call(root.querySelectorAll('.ms-dot'));\n  var cur=0, timer=null, locked=false;\n  function show(i){\n    cur=(i+slides.length)%slides.length;\n    slides.forEach(function(s,j){\n      s.classList.toggle('on', j===cur);\n      var v=s.querySelector('.ms-video');\n      if(j!==cur && v){ var f=v.querySelector('iframe');\n        if(f){ f.remove(); var p=v.querySelector('.ms-play'); if(p) p.style.display=''; } }\n    });\n    dots.forEach(function(d,j){ d.classList.toggle('on', j===cur); });\n    var v=slides[cur].querySelector('.ms-video');\n    if(v){ locked=true; stop(); playVideo(v); }\n  }\n  \/* \u81ea\u52a8\u64ad\u653e\uff1a3s \u4e00\u5f20\uff1b\u60ac\u505c\u6682\u505c\uff0c\u79fb\u51fa\u6062\u590d\uff1b\u8f6e\u5230\u89c6\u9891\u81ea\u52a8\u9759\u97f3\u64ad\u653e\u5e76\u505c\u7559\uff08locked\uff09\uff0c\u624b\u52a8\u5207\u6362\u540e\u6062\u590d\u8f6e\u64ad *\/\n  function start(){ if(timer || document.hidden || locked) return; timer=setInterval(function(){ show(cur+1); }, 3000); }\n  function stop(){ if(timer){ clearInterval(timer); timer=null; } }\n  function playVideo(v){\n    if(v.querySelector('iframe')) return;\n    var f=document.createElement('iframe');\n    f.src='https:\/\/www.youtube.com\/embed\/'+v.dataset.yt+'?autoplay=1&mute=1&rel=0';\n    f.setAttribute('allow','autoplay; encrypted-media; picture-in-picture');\n    f.setAttribute('allowfullscreen','');\n    var p=v.querySelector('.ms-play'); if(p) p.style.display='none';\n    v.insertBefore(f, p);\n  }\n  function manual(i){ locked=false; show(i); start(); }\n  document.addEventListener('visibilitychange', function(){ if(document.hidden) stop(); else start(); });\n  root.addEventListener('mouseenter', stop);\n  root.addEventListener('mouseleave', function(){ if(!locked) start(); });\n  root.querySelector('.prev').addEventListener('click', function(){ manual(cur-1); });\n  root.querySelector('.next').addEventListener('click', function(){ manual(cur+1); });\n  dots.forEach(function(d){ d.addEventListener('click', function(){ manual(+d.dataset.i); }); });\n  root.addEventListener('click', function(e){\n    var p=e.target.closest('.ms-play'); if(!p) return;\n    locked=true; stop(); playVideo(p.parentNode);\n  });\n  show(0);\n  start();\n})();\n<\/script>\n<script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@graph\": [{\"@type\": \"FAQPage\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"Do you supply the foaming line too?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"We supply the base-material compounding and pelletizing line; autoclave foaming is a separate process we can advise on but not build.\"}}, {\"@type\": \"Question\", \"name\": \"What pellet size for EPP?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"0.8\u20131.5 mm depending on the target bead density; the cutter and die are matched to the size.\"}}, {\"@type\": \"Question\", \"name\": \"What output can you guarantee for this application?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"The reference band is 100\u2013600 kg\/h, measured on the stated material. We quote a guaranteed figure only after a trial on your own material, because filler grade, bulk density and moisture move output by \u00b115%.\"}}, {\"@type\": \"Question\", \"name\": \"Can we run our material before ordering?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Yes \u2014 send 25\u201350 kg. We return pellets, a running video and a report with temperatures, screw speed, feeder settings and output per hour. The trial is free; you cover the freight.\"}}, {\"@type\": \"Question\", \"name\": \"What is the delivery time?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"30\u201345 working days for standard configurations, 45\u201370 for custom screw geometry and ODM work. Voltage and frequency are built for the destination country.\"}}]}, {\"@type\": \"BreadcrumbList\", \"itemListElement\": [{\"@type\": \"ListItem\", \"position\": 1, \"name\": \"Home\", \"item\": \"https:\/\/www.kerkepm.com\/\"}, {\"@type\": \"ListItem\", \"position\": 2, \"name\": \"Applications\", \"item\": \"https:\/\/www.kerkepm.com\/applications\/\"}, {\"@type\": \"ListItem\", \"position\": 3, \"name\": \"EPP Foaming Base Material\"}]}]}<\/script>\n<div class=\"wrap\"><section class=\"k3-more\" id=\"rm-more\"><h2>EPP foaming base material \u2014 the short version<\/h2><p>Note on epp foaming base material: the numbers above are reference ranges from Kerke's own trial runs, not catalogue promises. Screw geometry, wear package and pelletizing method are set on the trial bench first, so the output you compare is the output you get. If your grade is not in the tables, send it \u2014 the closest configuration is usually a change of screw set, not a different machine.<\/p><p class=\"k3-rel\"><b>Related on this site:<\/b> <a href=\"\/machines\/co-rotating-twin-screw-extruder\/\">Machine range: KTE-50B to 135D<\/a> \u00b7 <a href=\"\/knowledge\/pelletizing-methods-compared\/\">Pelletizing methods compared<\/a> \u00b7 <a href=\"\/get-a-quote\/\">quotation and free trial<\/a> \u00b7 <a href=\"https:\/\/en.wikipedia.org\/wiki\/Masterbatch\" target=\"_blank\" rel=\"noopener\">Wikipedia: Masterbatch<\/a><\/p><\/section><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Home\/Applications\/EPP Foaming Base Material Application \u00b7 Specialty &#038; Low-Temperature EPP Foaming Base Material: Bead Pelletizing We make the EPP base resin, not the foam. That distinction matters: the extruder produces HMS-PP with nucleating agent, and the expansion itself happens in the customer&#8217;s autoclave. A reference epp foaming base material page from Kerke. Updated 6 November [&#8230;]\n","protected":false},"author":0,"featured_media":1677,"parent":23,"menu_order":608,"comment_status":"closed","ping_status":"closed","template":"page-blank.php","meta":{"footnotes":""},"application":[49],"app_group":[22],"class_list":["post-47","page","type-page","status-publish","has-post-thumbnail","hentry","application-epp-foaming","app_group-specialty"],"_links":{"self":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/47","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/types\/page"}],"replies":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/comments?post=47"}],"version-history":[{"count":0,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/47\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/23"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media\/1677"}],"wp:attachment":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media?parent=47"}],"wp:term":[{"taxonomy":"application","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/application?post=47"},{"taxonomy":"app_group","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/app_group?post=47"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}