{"id":25,"date":"2026-11-06T19:04:39","date_gmt":"2026-11-06T11:04:39","guid":{"rendered":"https:\/\/kerkepm.com\/applications\/caco3-filler-masterbatch\/"},"modified":"2026-11-11T23:40:55","modified_gmt":"2026-11-11T15:40:55","slug":"caco3-filler-masterbatch","status":"publish","type":"page","link":"https:\/\/kerkepm.com\/es\/applications\/caco3-filler-masterbatch\/","title":{"rendered":"CaCO\u2083 Filler Masterbatch Line"},"content":{"rendered":"<div class=\"k3\">\n<noscript><iframe loading=\"lazy\" src=\"https:\/\/www.googletagmanager.com\/ns.html?id=GTM-5JN495RG\" height=\"0\" width=\"0\" style=\"display:none;visibility:hidden\"><\/iframe><\/noscript>\n<div class=\"wrap\"><div class=\"crumbs\"><a href=\"\/\">Home<\/a><span>\/<\/span><a href=\"\/applications\/\">Applications<\/a><span>\/<\/span>CaCO<sub>3<\/sub> Filler Masterbatch Line<\/div><\/div><div class=\"wrap\"><div class=\"hero\">\n<p class=\"kicker\">Application \u00b7 Plastic Masterbatch<\/p>\n<h1>CaCO<sub>3<\/sub> Filler Masterbatch Line: 85\u201390% Filling Recipe & Equipment<\/h1>\n<p class=\"dek\">Calcium carbonate is the cheapest thing you can put in a bag and the hardest to keep in suspension. The line is built around activation, feeder discipline and a wear package \u2014 not around motor size. A reference caco3 filler masterbatch page from Kerke.<\/p>\n<div class=\"byline\"><div><b>Updated<\/b> 6 November 2026<\/div>\n<div><b>Output<\/b> 300\u20131,500 kg\/h<\/div>\n<div><b>Line type<\/b> Co-rotating twin screw KTE<\/div>\n<div><b>Basis<\/b> parameter table + material trial<\/div><\/div>\n<\/div><\/div>\n<div class=\"wrap\"><div class=\"appmedia\">\n<div class=\"mslider\" id=\"appslider\">\n<div class=\"ms-frame\"><div class=\"ms-slide on\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/caco3-filler-masterbatch-s1.webp\" alt=\"CaCO3 Filler Masterbatch Line \u2014 workshop photo 1, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">CaCO<sub>3<\/sub> Filler Masterbatch Line \u2014 workshop photo 1, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/caco3-filler-masterbatch-s2.webp\" alt=\"CaCO3 Filler Masterbatch Line \u2014 workshop photo 2, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">CaCO<sub>3<\/sub> Filler Masterbatch Line \u2014 workshop photo 2, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/caco3-filler-masterbatch-s3.webp\" alt=\"CaCO3 Filler Masterbatch Line \u2014 workshop photo 3, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">CaCO<sub>3<\/sub> Filler Masterbatch Line \u2014 workshop photo 3, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/caco3-filler-masterbatch-s4.webp\" alt=\"CaCO3 Filler Masterbatch Line \u2014 workshop photo 4, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">CaCO<sub>3<\/sub> Filler Masterbatch Line \u2014 workshop photo 4, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/caco3-filler-masterbatch-s5.webp\" alt=\"CaCO3 Filler Masterbatch Line \u2014 workshop photo 5, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">CaCO<sub>3<\/sub> Filler Masterbatch Line \u2014 workshop photo 5, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/caco3-filler-masterbatch-s6.webp\" alt=\"CaCO3 Filler Masterbatch Line \u2014 workshop photo 6, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">CaCO<sub>3<\/sub> Filler Masterbatch Line \u2014 workshop photo 6, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><div class=\"ms-video\" data-yt=\"9SDU-JmoH9o\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/caco3-filler-masterbatch-s1.webp\" alt=\"Running video \u2014 CaCO3 Filler Masterbatch Line, Kerke workshop\" loading=\"lazy\"><button type=\"button\" class=\"ms-play\" aria-label=\"Play video\">&#9654;<\/button><\/div><span class=\"ms-cap\">Running video \u2014 CaCO<sub>3<\/sub> Filler Masterbatch Line, Kerke workshop<\/span><\/div><\/div>\n<button type=\"button\" class=\"ms-nav prev\" aria-label=\"Previous slide\">&#8249;<\/button>\n<button type=\"button\" class=\"ms-nav next\" aria-label=\"Next slide\">&#8250;<\/button>\n<div class=\"ms-dots\"><button type=\"button\" data-i=\"0\" class=\"ms-dot on\" aria-label=\"Slide 1\"><\/button><button type=\"button\" data-i=\"1\" class=\"ms-dot\" aria-label=\"Slide 2\"><\/button><button type=\"button\" data-i=\"2\" class=\"ms-dot\" aria-label=\"Slide 3\"><\/button><button type=\"button\" data-i=\"3\" class=\"ms-dot\" aria-label=\"Slide 4\"><\/button><button type=\"button\" data-i=\"4\" class=\"ms-dot\" aria-label=\"Slide 5\"><\/button><button type=\"button\" data-i=\"5\" class=\"ms-dot\" aria-label=\"Slide 6\"><\/button><button type=\"button\" data-i=\"6\" class=\"ms-dot\" aria-label=\"Slide 7\"><\/button><\/div>\n<\/div>\n<div class=\"appmedia-text\">\n<section class=\"qa\" id=\"answer\"><nav class=\"wp-block-rank-math-toc-block k3-toc\" aria-label=\"On this page\"><b>On this page:<\/b><a href=\"#rm-s1\">Quick answer<\/a><a href=\"#rm-s2\">What sets the limit<\/a><a href=\"#rm-s3\">Process flow, step by step<\/a><a href=\"#rm-s4\">Equipment configuration<\/a><a href=\"#rm-s5\">Output by model<\/a><\/nav><h2 id=\"rm-s1\">Quick answer<\/h2><p>CaCO<sub>3<\/sub> filler masterbatch is produced at <strong>85\u201390% loading<\/strong> on a two-stage KTE\/SE line, with stearic-acid-coated ground calcium carbonate, a PE wax dispersant and L\/D 48\u201352. Typical output <strong>300\u20131,500 kg\/h<\/strong> for film and injection grades.<\/p><\/section>\n<\/div>\n<\/div><\/div>\n<div class=\"wrap\"><div class=\"grid\"><main>\n<div class=\"stats\"><div class=\"stat\"><b>85\u201390%<\/b><span>coated GCC loading<\/span><\/div><div class=\"stat\"><b>1,250\u20132,500<\/b><span>mesh, film grade<\/span><\/div><div class=\"stat\"><b>180 \u00b0C<\/b><span>die temperature<\/span><\/div><\/div>\n<p class=\"note\">Workshop photos and a running video \u2014 shot on our own lines, not stock images.<\/p>\n\n<h2 class=\"sec\" id=\"limit\" id=\"rm-s2\">What sets the limit<\/h2>\n<p class=\"lead\">Coated CaCO<sub>3<\/sub> is fed by a twin-screw gravimetric feeder to avoid bridging. The first stage melts and disperses; the second stage builds pressure for the die at low shear, which keeps the filler from degrading the polymer and stabilises output.<\/p>\n<div class=\"tw\"><table><caption><b>Table 1.<\/b> Key parameters for caco<sub>3<\/sub> filler masterbatch line. Reference values \u2014 confirm on a material trial.<\/caption>\n<thead><tr><th scope=\"col\">Parameter<\/th><th scope=\"col\">Value \/ range<\/th><\/tr><\/thead><tbody><tr><td><b>CaCO<sub>3<\/sub> grade<\/b><\/td><td>Coated GCC, 1,250\u20132,500 mesh<\/td><\/tr><tr><td><b>Loading<\/b><\/td><td>85\u201390%<\/td><\/tr><tr><td><b>L\/D<\/b><\/td><td>48\u201352<\/td><\/tr><tr><td><b>Temperature<\/b><\/td><td>160\u2013195 \u00b0C, die 180 \u00b0C<\/td><\/tr><tr><td><b>Output (reference)<\/b><\/td><td>300\u20131,500 kg\/h<\/td><\/tr><tr><td><b>Model<\/b><\/td><td>KTE\/SE-75\/180, KTE\/SE-95\/200<\/td><\/tr><\/tbody><\/table><\/div>\n<p class=\"note\">Output figures are measured on the reference material stated above. Filler grade, bulk density and moisture move output by \u00b115% \u2014 that is why every quotation we issue is tied to a trial report.<\/p>\n\n<h2 class=\"sec\" id=\"process\" id=\"rm-s3\">Process flow, step by step<\/h2>\n<ol class=\"flow\"><li><b>Feeding<\/b>Loss-in-weight dosing of polymer and filler; side feeder or liquid injection where the formulation needs it.<\/li><li><b>Melting and dispersing<\/b>Screw geometry with 45\u00b0\/90\u00b0 kneading blocks; barrel profile 160\u2013195 \u00b0C, die 180 \u00b0C.<\/li><li><b>Devolatilization<\/b>Vacuum vent at \u22120.06 to \u22120.09 MPa removes moisture and volatiles before the die.<\/li><li><b>Pressure build-up<\/b>Throttle or discharge section stabilises die pressure; a melt pump where gauge control matters.<\/li><li><b>Pelletizing and packing<\/b>die-face or strand pelletizing, see the pelletizing page; then centrifugal dryer, vibrating screen and bagging.<\/li><\/ol>\n\n<h2 class=\"sec\" id=\"equipment\" id=\"rm-s4\">Equipment configuration<\/h2>\n<div class=\"tw\"><table><caption><b>Table 2.<\/b> What the line is made of, and why each part is specified that way.<\/caption>\n<thead><tr><th scope=\"col\">Stage<\/th><th scope=\"col\">Equipment<\/th><th scope=\"col\">Why this choice<\/th><\/tr><\/thead><tbody>\n<tr><td>Main machine<\/td><td><a href=\"\/machines\/co-rotating-twin-screw-extruder\/\">Co-Rotating Twin Screw Extruder<\/a><\/td><td>Architecture follows the filling level and the mixing duty, not the required tonnage.<\/td><\/tr>\n<tr><td>Screw geometry<\/td><td>Building-block elements, W6Mo5Cr4V2, bimetallic liner<\/td><td>Wear package for abrasive filler; mixing blocks only where dispersion demands them.<\/td><\/tr>\n<tr><td>Feeding<\/td><td><a href=\"\/machines\/gravimetric-feeding-system\/\">Loss-in-weight feeder<\/a>, side feeder where needed<\/td><td>Recipe accuracy: \u00b10.5% short term on the weighed component.<\/td><\/tr>\n<tr><td>Pelletizing<\/td><td><a href=\"\/machines\/pelletizing-systems\/\">Pelletizing system<\/a><\/td><td>Chosen by polymer and filler ceiling \u2014 water contact is the deciding column.<\/td><\/tr>\n<tr><td>Downstream<\/td><td>Centrifugal dryer, vibrating screen, bagging<\/td><td>Fines below 2% and moisture below the specification of your downstream process.<\/td><\/tr>\n<\/tbody><\/table><\/div>\n\n<h2 class=\"sec\" id=\"output\" id=\"rm-s5\">Output by model<\/h2>\n<div class=\"tw\"><table><caption><b>Table 3.<\/b> Co-rotating twin screw KTE \u2014 reference output. Full range on the <a href=\"\/machines\/co-rotating-twin-screw-extruder\/\">machine page<\/a>.<\/caption>\n<thead><tr><th scope=\"col\">Model<\/th><th scope=\"col\">Dia. (mm)<\/th><th scope=\"col\">Speed (rpm)<\/th><th scope=\"col\">Motor (kW)<\/th><th scope=\"col\">Torque (N\u00b7m)<\/th><th scope=\"col\">Output (kg\/h)<\/th><\/tr><\/thead><tbody><tr><td class=\"num\"><a href=\"\/applications\/kte-50b\/\">KTE-50B<\/a><\/td><td class=\"num\">50.5<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">55\u201375<\/td><td class=\"num\">2\u00d7525<\/td><td class=\"num\">80\u2013200<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-50d\/\">KTE-50D<\/a><\/td><td class=\"num\">50.5<\/td><td class=\"num\">300\u2013800<\/td><td class=\"num\">75\u201390<\/td><td class=\"num\">2\u00d7860<\/td><td class=\"num\">100\u2013300<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-52b\/\">KTE-52B<\/a><\/td><td class=\"num\">51.4<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">55\u201375<\/td><td class=\"num\">2\u00d7720<\/td><td class=\"num\">80\u2013200<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-52d\/\">KTE-52D<\/a><\/td><td class=\"num\">51.4<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">75\u2013110<\/td><td class=\"num\">2\u00d71050<\/td><td class=\"num\">100\u2013400<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-65b\/\">KTE-65B<\/a><\/td><td class=\"num\">62.4<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">90\u2013110<\/td><td class=\"num\">2\u00d7860<\/td><td class=\"num\">200\u2013450<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-65d\/\">KTE-65D<\/a><\/td><td class=\"num\">62.4<\/td><td class=\"num\">300\u2013800<\/td><td class=\"num\">132\u2013160<\/td><td class=\"num\">2\u00d71530<\/td><td class=\"num\">350\u2013600<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-75b\/\">KTE-75B<\/a><\/td><td class=\"num\">71<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">132\u2013160<\/td><td class=\"num\">2\u00d71530<\/td><td class=\"num\">300\u2013800<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-75d\/\">KTE-75D<\/a><\/td><td class=\"num\">71<\/td><td class=\"num\">300\u2013800<\/td><td class=\"num\">200\u2013315<\/td><td class=\"num\">2\u00d72100<\/td><td class=\"num\">500\u20131000<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-85b\/\">KTE-85B<\/a><\/td><td class=\"num\">85<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">220\u2013315<\/td><td class=\"num\">2\u00d72100<\/td><td class=\"num\">550\u20131000<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-95b\/\">KTE-95B<\/a><\/td><td class=\"num\">93<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">250\u2013315<\/td><td class=\"num\">2\u00d73000<\/td><td class=\"num\">800\u20131500<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-95d\/\">KTE-95D<\/a><\/td><td class=\"num\">93<\/td><td class=\"num\">500\u2013800<\/td><td class=\"num\">315\u2013500<\/td><td class=\"num\">2\u00d74800<\/td><td class=\"num\">1000\u20132000<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-135b\/\">KTE-135B<\/a><\/td><td class=\"num\">135<\/td><td class=\"num\">500\u2013600<\/td><td class=\"num\">315\u2013500<\/td><td class=\"num\">2\u00d74800<\/td><td class=\"num\">1500\u20133000<\/td><\/tr><tr><td class=\"num\"><a href=\"\/applications\/kte-135d\/\">KTE-135D<\/a><\/td><td class=\"num\">135<\/td><td class=\"num\">500\u2013800<\/td><td class=\"num\">500\u20131000<\/td><td class=\"num\">2\u00d77800<\/td><td class=\"num\">1500\u20134000<\/td><\/tr><\/tbody><\/table><\/div>\n\n<h2 class=\"sec\" id=\"mistakes\" id=\"rm-s6\">Three mistakes that cost the most<\/h2>\n<div class=\"call warn\"><h4>1. Uncoated CaCO<sub>3<\/sub> absorbs the coupling agent and the pellets dust in the bag.<\/h4><p>Uncoated CaCO<sub>3<\/sub> absorbs the coupling agent and the pellets dust in the bag.<\/p><\/div><div class=\"call warn\"><h4>2. Feeder bridging<\/h4><p>Feeder bridging \u2014 always specify a twin-screw feeder with an agitator for 1,250 mesh and finer.<\/p><\/div><div class=\"call warn\"><h4>3. No wear monitoring<\/h4><p>No wear monitoring \u2014 at 85% filler the first sign of liner wear is a 5% output drop at fixed settings; weigh a 60-second sample monthly and plan liner inspection at 4,000\u20136,000 h.<\/p><\/div>\n\n<h2 class=\"sec\" id=\"faq\" id=\"rm-s7\">FAQ<\/h2>\n<details open><summary>Which mesh size should I use?<\/summary><p>1,250\u20132,500 mesh coated GCC for film; coarser 800\u20131,250 mesh for injection and pipe where cost matters more than surface finish.<\/p><\/details><details><summary>Do I need a two-stage line?<\/summary><p>Above 85% loading yes. Between 80\u201385% a high-torque twin screw (D-type gearbox) can hold output, but the two-stage is more forgiving on filler variability.<\/p><\/details><details><summary>What output can you guarantee for this application?<\/summary><p>The reference band is 300\u20131,500 kg\/h, measured on the stated material. We quote a guaranteed figure only after a trial on your own material, because filler grade, bulk density and moisture move output by \u00b115%.<\/p><\/details><details><summary>Can we run our material before ordering?<\/summary><p>Yes \u2014 send 25\u201350 kg. We return pellets, a running video and a report with temperatures, screw speed, feeder settings and output per hour. The trial is free; you cover the freight.<\/p><\/details><details><summary>What is the delivery time?<\/summary><p>30\u201345 working days for standard configurations, 45\u201370 for custom screw geometry and ODM work. Voltage and frequency are built for the destination country.<\/p><\/details>\n\n<div class=\"method\"><h2 id=\"rm-s8\">Where these numbers come from<\/h2>\n<p>Parameters are taken from the Kerke product parameter table and the product master data sheet, and cross-checked against commissioning records for lines in the same application. Formulations and temperature windows are typical industry values, not a recommendation for your specific compound \u2014 every figure marked <em>reference<\/em> must be confirmed on a material trial before it becomes a contractual number.<\/p>\n<p>Reviewed by the Kerke process team, Nanjing. Page updated 6 November 2026.<\/p><\/div>\n\n<div class=\"related\"><h2 id=\"rm-s9\">Related<\/h2><div class=\"rel-grid\"><a class=\"rel\" href=\"\/applications\/filler-masterbatch-line\/\"><span>Application<\/span>Filler Masterbatch Extruder Line<\/a><a class=\"rel\" href=\"\/applications\/talc-filler-masterbatch-line\/\"><span>Application<\/span>Talc Filler Masterbatch Line<\/a><a class=\"rel\" href=\"\/machines\/co-rotating-twin-screw-extruder\/\"><span>Machine<\/span>Co-Rotating Twin Screw Extruder (KTE-50B to KTE-135D)<\/a><a class=\"rel\" href=\"\/machines\/pelletizing-systems\/\"><span>Machine<\/span>Pelletizing systems: 7 methods compared<\/a><a class=\"rel\" href=\"\/knowledge\/pelletizing-methods-compared\/\"><span>Knowledge<\/span>Seven pelletizing methods compared<\/a><a class=\"rel\" href=\"\/knowledge\/twin-screw-extruder-size-chart\/\"><span>Knowledge<\/span>Twin screw size chart, 16\u2013135 mm<\/a><\/div><\/div>\n<div class=\"cta\"><div><b>Tell us your material \u2014 we will tell you the line<\/b><p>Send 25\u201350 kg and we run it on our lab extruder: pellets, running video and a capacity report back in 3\u20137 days.<\/p><\/div>\n<div class=\"acts\"><a href=\"\/get-a-quote\/\">Get a quote<\/a>\n<a class=\"alt\" href=\"\/get-a-quote\/#trial\">Send material for trial<\/a><\/div><\/div>\n<\/main>\n<aside><h5>On this page<\/h5><ol><li><a href=\"#answer\">Quick answer<\/a><\/li><li><a href=\"#limit\">What sets the limit<\/a><\/li><li><a href=\"#process\">Process flow<\/a><\/li><li><a href=\"#equipment\">Equipment configuration<\/a><\/li><li><a href=\"#output\">Output by model<\/a><\/li><li><a href=\"#mistakes\">Costly mistakes<\/a><\/li><li><a href=\"#faq\">FAQ<\/a><\/li><\/ol>\n<div class=\"sidecard\"><b>Which line for your filling level?<\/b>\n<p>Below 85% one twin screw is enough; above it, architecture changes. Tell us the number before we talk tonnage.<\/p>\n<a class=\"btn\" href=\"\/get-a-quote\/\">Ask an engineer<\/a>\n<a class=\"btn ghost\" href=\"\/applications\/\">Browse by material<\/a><\/div>\n<\/aside><\/div><\/div>\n<script>\n(function(){\n  var root=document.getElementById('appslider'); if(!root) return;\n  var slides=[].slice.call(root.querySelectorAll('.ms-slide'));\n  var dots=[].slice.call(root.querySelectorAll('.ms-dot'));\n  var cur=0, timer=null, locked=false;\n  function show(i){\n    cur=(i+slides.length)%slides.length;\n    slides.forEach(function(s,j){\n      s.classList.toggle('on', j===cur);\n      var v=s.querySelector('.ms-video');\n      if(j!==cur && v){ var f=v.querySelector('iframe');\n        if(f){ f.remove(); var p=v.querySelector('.ms-play'); if(p) p.style.display=''; } }\n    });\n    dots.forEach(function(d,j){ d.classList.toggle('on', j===cur); });\n    var v=slides[cur].querySelector('.ms-video');\n    if(v){ locked=true; stop(); playVideo(v); }\n  }\n  \/* \u81ea\u52a8\u64ad\u653e\uff1a3s \u4e00\u5f20\uff1b\u60ac\u505c\u6682\u505c\uff0c\u79fb\u51fa\u6062\u590d\uff1b\u8f6e\u5230\u89c6\u9891\u81ea\u52a8\u9759\u97f3\u64ad\u653e\u5e76\u505c\u7559\uff08locked\uff09\uff0c\u624b\u52a8\u5207\u6362\u540e\u6062\u590d\u8f6e\u64ad *\/\n  function start(){ if(timer || document.hidden || locked) return; timer=setInterval(function(){ show(cur+1); }, 3000); }\n  function stop(){ if(timer){ clearInterval(timer); timer=null; } }\n  function playVideo(v){\n    if(v.querySelector('iframe')) return;\n    var f=document.createElement('iframe');\n    f.src='https:\/\/www.youtube.com\/embed\/'+v.dataset.yt+'?autoplay=1&mute=1&rel=0';\n    f.setAttribute('allow','autoplay; encrypted-media; picture-in-picture');\n    f.setAttribute('allowfullscreen','');\n    var p=v.querySelector('.ms-play'); if(p) p.style.display='none';\n    v.insertBefore(f, p);\n  }\n  function manual(i){ locked=false; show(i); start(); }\n  document.addEventListener('visibilitychange', function(){ if(document.hidden) stop(); else start(); });\n  root.addEventListener('mouseenter', stop);\n  root.addEventListener('mouseleave', function(){ if(!locked) start(); });\n  root.querySelector('.prev').addEventListener('click', function(){ manual(cur-1); });\n  root.querySelector('.next').addEventListener('click', function(){ manual(cur+1); });\n  dots.forEach(function(d){ d.addEventListener('click', function(){ manual(+d.dataset.i); }); });\n  root.addEventListener('click', function(e){\n    var p=e.target.closest('.ms-play'); if(!p) return;\n    locked=true; stop(); playVideo(p.parentNode);\n  });\n  show(0);\n  start();\n})();\n<\/script>\n<script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@graph\": [{\"@type\": \"FAQPage\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"Which mesh size should I use?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"1,250\u20132,500 mesh coated GCC for film; coarser 800\u20131,250 mesh for injection and pipe where cost matters more than surface finish.\"}}, {\"@type\": \"Question\", \"name\": \"Do I need a two-stage line?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Above 85% loading yes. Between 80\u201385% a high-torque twin screw (D-type gearbox) can hold output, but the two-stage is more forgiving on filler variability.\"}}, {\"@type\": \"Question\", \"name\": \"What output can you guarantee for this application?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"The reference band is 300\u20131,500 kg\/h, measured on the stated material. We quote a guaranteed figure only after a trial on your own material, because filler grade, bulk density and moisture move output by \u00b115%.\"}}, {\"@type\": \"Question\", \"name\": \"Can we run our material before ordering?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Yes \u2014 send 25\u201350 kg. We return pellets, a running video and a report with temperatures, screw speed, feeder settings and output per hour. The trial is free; you cover the freight.\"}}, {\"@type\": \"Question\", \"name\": \"What is the delivery time?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"30\u201345 working days for standard configurations, 45\u201370 for custom screw geometry and ODM work. Voltage and frequency are built for the destination country.\"}}]}, {\"@type\": \"BreadcrumbList\", \"itemListElement\": [{\"@type\": \"ListItem\", \"position\": 1, \"name\": \"Home\", \"item\": \"https:\/\/www.kerkepm.com\/\"}, {\"@type\": \"ListItem\", \"position\": 2, \"name\": \"Applications\", \"item\": \"https:\/\/www.kerkepm.com\/applications\/\"}, {\"@type\": \"ListItem\", \"position\": 3, \"name\": \"CaCO3 Filler Masterbatch Line\"}]}]}<\/script>\n<div class=\"wrap\"><section class=\"k3-more\" id=\"rm-more\"><h2>CaCO3 filler masterbatch \u2014 the short version<\/h2><p>Note on caco3 filler masterbatch: the numbers above are reference ranges from Kerke's own trial runs, not catalogue promises. Screw geometry, wear package and pelletizing method are set on the trial bench first, so the output you compare is the output you get. If your grade is not in the tables, send it \u2014 the closest configuration is usually a change of screw set, not a different machine.<\/p><p class=\"k3-rel\"><b>Related on this site:<\/b> <a href=\"\/machines\/co-rotating-twin-screw-extruder\/\">Machine range: KTE-50B to 135D<\/a> \u00b7 <a href=\"\/knowledge\/pelletizing-methods-compared\/\">Pelletizing methods compared<\/a> \u00b7 <a href=\"\/get-a-quote\/\">quotation and free trial<\/a> \u00b7 <a href=\"https:\/\/en.wikipedia.org\/wiki\/Masterbatch\" target=\"_blank\" rel=\"noopener\">Wikipedia: Masterbatch<\/a><\/p><\/section><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Home\/Applications\/CaCO3 Filler Masterbatch Line Application \u00b7 Plastic Masterbatch CaCO3 Filler Masterbatch Line: 85\u201390% Filling Recipe &#038; Equipment Calcium carbonate is the cheapest thing you can put in a bag and the hardest to keep in suspension. The line is built around activation, feeder discipline and a wear package \u2014 not around motor size. A reference [&#8230;]\n","protected":false},"author":1,"featured_media":1671,"parent":23,"menu_order":4,"comment_status":"closed","ping_status":"closed","template":"page-blank.php","meta":{"footnotes":""},"application":[27],"app_group":[16],"class_list":["post-25","page","type-page","status-publish","has-post-thumbnail","hentry","application-caco3-filler-masterbatch","app_group-masterbatch"],"_links":{"self":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/25","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/comments?post=25"}],"version-history":[{"count":0,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/25\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/23"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media\/1671"}],"wp:attachment":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media?parent=25"}],"wp:term":[{"taxonomy":"application","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/application?post=25"},{"taxonomy":"app_group","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/app_group?post=25"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}