{"id":2277,"date":"2026-11-09T19:27:59","date_gmt":"2026-11-09T11:27:59","guid":{"rendered":"https:\/\/kerkepm.com\/machines\/kne-800-kneader-compounding-extruder\/"},"modified":"2026-11-11T23:40:50","modified_gmt":"2026-11-11T15:40:50","slug":"kne-800-kneader-compounding-extruder","status":"publish","type":"page","link":"https:\/\/kerkepm.com\/es\/machines\/kne-800-kneader-compounding-extruder\/","title":{"rendered":"KNE-800 Kneader Compounding Line"},"content":{"rendered":"<div class=\"k3\">\n<noscript><iframe loading=\"lazy\" src=\"https:\/\/www.googletagmanager.com\/ns.html?id=GTM-5JN495RG\" height=\"0\" width=\"0\" style=\"display:none;visibility:hidden\"><\/iframe><\/noscript>\n<div class=\"wrap\"><div class=\"crumbs\"><a href=\"\/\">Home<\/a><span>\/<\/span><a href=\"\/machines\/\">Machines<\/a><span>\/<\/span><a href=\"\/kneader\/\">Kneader compounding extruder<\/a><span>\/<\/span>KNE-800<\/div><\/div><div class=\"wrap\"><div class=\"hero\">\n<p class=\"kicker\">Model \u00b7 Kneader compounding extruder<\/p>\n<h1>KNE-800 Kneader Compounding Line<\/h1>\n<p class=\"dek\">KNE-800: kneading section plus SE-180 discharge, 400\u2013800 kg\/h \u2014 the volume size, most often bought for TPU\/TPE\/TPO\/TPR and for carbon black masterbatch above 40%. A reference KNE-800 kneader compounding extruder page from Kerke.<\/p>\n<div class=\"byline\"><div><b>Updated<\/b> 6 November 2026<\/div><div><b>Output<\/b> SE-180<\/div>\n<div><b>Series<\/b> <a href=\"\/machines\/kneader-compounding-extruder\/\">Kneader compounding extruder<\/a><\/div><div><b>Delivery<\/b> 30\u201345 working days<\/div><\/div>\n<\/div><\/div>\n<div class=\"wrap\"><div class=\"appmedia\">\n<div class=\"mslider\" id=\"appslider\">\n<div class=\"ms-frame\"><div class=\"ms-slide on\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kneader-single-screw-pelletizing-line-s1.webp\" alt=\"KNE-800 kneader compounding extruder \u2014 workshop photo 1, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">KNE-800 kneader compounding extruder \u2014 workshop photo 1, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kneader-single-screw-pelletizing-line-s2.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 2, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 2, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kneader-single-screw-pelletizing-line-s3.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 3, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 3, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kneader-single-screw-pelletizing-line-s4.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 4, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 4, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kneader-single-screw-pelletizing-line-s5.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 5, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 5, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kneader-single-screw-pelletizing-line-s6.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 6, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 6, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><div class=\"ms-video\" data-yt=\"ZWDpfM6mBm4\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kneader-single-screw-pelletizing-line-s1.webp\" alt=\"Running video \u2014 Kneader compounding extruder, Kerke workshop\" loading=\"lazy\"><button type=\"button\" class=\"ms-play\" aria-label=\"Play video\">&#9654;<\/button><\/div><span class=\"ms-cap\">Running video \u2014 Kneader compounding extruder, Kerke workshop<\/span><\/div><\/div>\n<button type=\"button\" class=\"ms-nav prev\" aria-label=\"Previous slide\">&#8249;<\/button>\n<button type=\"button\" class=\"ms-nav next\" aria-label=\"Next slide\">&#8250;<\/button>\n<div class=\"ms-dots\"><button type=\"button\" data-i=\"0\" class=\"ms-dot on\" aria-label=\"Slide 1\"><\/button><button type=\"button\" data-i=\"1\" class=\"ms-dot\" aria-label=\"Slide 2\"><\/button><button type=\"button\" data-i=\"2\" class=\"ms-dot\" aria-label=\"Slide 3\"><\/button><button type=\"button\" data-i=\"3\" class=\"ms-dot\" aria-label=\"Slide 4\"><\/button><button type=\"button\" data-i=\"4\" class=\"ms-dot\" aria-label=\"Slide 5\"><\/button><button type=\"button\" data-i=\"5\" class=\"ms-dot\" aria-label=\"Slide 6\"><\/button><button type=\"button\" data-i=\"6\" class=\"ms-dot\" aria-label=\"Slide 7\"><\/button><\/div>\n<\/div>\n<div class=\"appmedia-text\">\n<section class=\"qa\" id=\"answer\"><nav class=\"wp-block-rank-math-toc-block k3-toc\" aria-label=\"On this page\"><b>On this page:<\/b><a href=\"#rm-s1\">Quick answer<\/a><a href=\"#rm-s2\">Parameters<\/a><a href=\"#rm-s3\">Where it fits in the range<\/a><a href=\"#rm-s4\">What it runs<\/a><a href=\"#rm-s5\">Configuration options<\/a><\/nav><h2 id=\"rm-s1\">Quick answer<\/h2><p>The mid size of the kneader line: 400\u2013800 kg\/h on an <a href=\"\/machines\/se-180-single-screw-extruder\/\">SE-180<\/a> discharge. Two duties dominate \u2014 carbon black masterbatch above 40%, where the kneading section wets the CB without the shear heat a twin screw generates, and TPU\/TPE\/TPO\/TPR where pellet shape and oil loading both matter.<\/p><\/section>\n<\/div>\n<\/div><\/div>\n<div class=\"wrap\"><div class=\"grid\"><main>\n<div class=\"stats\"><div class=\"stat\"><b>400\u2013800 kg\/h<\/b><span>reference output<\/span><\/div><div class=\"stat\"><b>SE-180<\/b><span>discharge screw<\/span><\/div><div class=\"stat\"><b>Water ring or strand<\/b><span>pelletizing<\/span><\/div><\/div>\n<p class=\"note\">Workshop photos and a running video \u2014 shot on our own lines, not stock images.<\/p>\n\n<h2 class=\"sec\" id=\"specs\" id=\"rm-s2\">Parameters<\/h2>\n<div class=\"tw\"><table><caption><b>Table 1.<\/b> KNE-800 \u2014 reference parameters. Full Kneader compounding extruder range on the <a href=\"\/machines\/kneader-compounding-extruder\/\">series page<\/a>.<\/caption>\n<thead><tr><th scope=\"col\">Line<\/th><th scope=\"col\">Output (kg\/h)<\/th><th scope=\"col\">Discharge screw<\/th><th scope=\"col\">Pelletizing<\/th><th scope=\"col\">Typical product<\/th><\/tr><\/thead><tbody><tr><td class=\"num\"><a href=\"\/machines\/kne-800-kneader-compounding-extruder\/\">KNE-800<\/a><\/td><td class=\"num\">400\u2013800<\/td><td class=\"num\">SE-180<\/td><td class=\"num\">Water ring or strand<\/td><td class=\"num\">TPU \u00b7 TPE \u00b7 TPO \u00b7 TPR, high-density colour masterbatch<\/td><\/tr><\/tbody><\/table><\/div>\n<p class=\"note\">Reference output measured on the stated material family; subject to a material trial. Motor and torque values are per machine, not per screw shaft.<\/p>\n\n<h2 class=\"sec\" id=\"fit\" id=\"rm-s3\">Where it fits in the range<\/h2>\n<p>Between the <em><a href=\"\/machines\/kne-400-kneader-compounding-extruder\/\">KNE-400<\/a><\/em> (100\u2013400 kg\/h) and the <em><a href=\"\/machines\/kne-1200-kneader-compounding-extruder\/\">KNE-1200<\/a><\/em> (800\u20131,200 kg\/h). Against a two-stage twin screw such as the <em><a href=\"\/machines\/kte-75b-se-180-two-stage-extruder\/\"><a href=\"\/machines\/kte-75b-twin-screw-extruder\/\"><a href=\"\/machines\/kte-75-twin-screw-extruder\/\">KTE-75<\/a>B<\/a> \/ <a href=\"\/machines\/se-180-single-screw-extruder\/\">SE-180<\/a><\/a><\/em> at similar tonnage: the kneader holds the loading and the heat history, the two-stage holds the price per kg\/h.<\/p>\n\n<h2 class=\"sec\" id=\"runs\" id=\"rm-s4\">What it runs<\/h2>\n<p>Duties: carbon black masterbatch above 40%, TPU\/TPE\/TPO\/TPR, high-density colour masterbatch, and EVA-type compounds that a twin screw would shear-harden.<\/p>\n<div class=\"cards\"><a class=\"card\" href=\"\/applications\/black-masterbatch-line\/\"><h3>Black Masterbatch Extruder Line<\/h3><p>Carbon black at 40% costs 20\u201325% of the output of a general colour masterbatch on the same machine \u2014 dispersion eats t\u2026<\/p><span class=\"meta\">Up to 40% Carbon Black<\/span><\/a><a class=\"card\" href=\"\/applications\/tpe-tpu-tpr-pelletizing\/\"><h3>TPE \/ TPU \/ TPR Elastomer Line<\/h3><p>Elastomer compounding is dominated by oil: SEBS takes 100\u2013300 phr, and injecting it all at once makes the screw slip i\u2026<\/p><span class=\"meta\">Hardness 30\u201390A<\/span><\/a><\/div>\n\n<h2 class=\"sec\" id=\"config\" id=\"rm-s5\">Configuration options<\/h2>\n<p>A KNE-800 line is quoted as kneading section + discharge screw + pelletizer, because the three only work as a set. The kneading section is self-cleaning and jacketed, with a heat-exchange surface sized to the filler level; the discharge screw is sized from the kneading capacity per hour, not from motor kW. Options: discharge screw (SE-120 to SE-200), cutting system (water-ring hot-face, air-cooling die face, underwater or strand) and vacuum devolatilisation at the discharge where the mineral carries moisture.<\/p>\n\n<h2 class=\"sec\" id=\"faq\" id=\"rm-s6\">FAQ<\/h2>\n<details open><summary>KNE-800 or KTE-75B \/ SE-180 for black masterbatch?<\/summary><p>Carrier and loading decide: above 40% CB, or on a heat-sensitive carrier, the kneader; standard PE\/PP carriers at moderate loading take the two-stage and cost less per kg\/h.<\/p><\/details><details><summary>Which pelletizer follows the KNE-800?<\/summary><p>Underwater where pellet shape is sold \u2014 TPU, EVA and elastomer grades \u2014 and water-ring hot-face for colour and carbon black masterbatch. The choice is fixed with the line, because the discharge screw's compression depends on it.<\/p><\/details><details><summary>Can it run filler masterbatch too?<\/summary><p>Yes, but at production loading that is the KNE-1200's duty. The KNE-800 runs filler masterbatch on small-lot and trial orders, where the 400\u2013800 kg\/h band is what the customer needs.<\/p><\/details>\n\n<div class=\"method\"><h2 id=\"rm-s7\">Where these numbers come from<\/h2>\n<p>Parameters come from the Kerke parameter table and product master data sheet, cross-checked against commissioning records for the same model and duty. Where a catalogue value and a trial value disagree, the trial value is the one we quote.<\/p>\n<p>Reviewed by the Kerke process team, Nanjing. Page updated 6 November 2026.<\/p><\/div>\n\n<div class=\"related\"><h2 id=\"rm-s8\">Related<\/h2><div class=\"rel-grid\"><a class=\"rel\" href=\"\/machines\/kneader-compounding-extruder\/\"><span>Series<\/span>Kneader compounding extruder \u2014 full range<\/a><a class=\"rel\" href=\"\/machines\/kne-400-kneader-compounding-extruder\/\"><span>Model<\/span>KNE-400<\/a><a class=\"rel\" href=\"\/machines\/kne-1200-kneader-compounding-extruder\/\"><span>Model<\/span>KNE-1200<\/a><a class=\"rel\" href=\"\/applications\/black-masterbatch-line\/\"><span>Application<\/span>Black Masterbatch Extruder Line<\/a><a class=\"rel\" href=\"\/applications\/tpe-tpu-tpr-pelletizing\/\"><span>Application<\/span>TPE \/ TPU \/ TPR Elastomer Line<\/a><\/div><\/div>\n<div class=\"cta\"><div><b>Need an output number for KNE-800 on your material?<\/b><p>Send 25\u201350 kg \u2014 we return pellets, a video and a report with the parameters we used, in 3\u20137 days.<\/p><\/div>\n<div class=\"acts\"><a href=\"\/get-a-quote\/\">Get a quote<\/a>\n<a class=\"alt\" href=\"\/get-a-quote\/#trial\">Send material for trial<\/a><\/div><\/div>\n<\/main>\n<aside><h5>On this page<\/h5><ol><li><a href=\"#answer\">Quick answer<\/a><\/li><li><a href=\"#specs\">Parameters<\/a><\/li><li><a href=\"#fit\">Where it fits<\/a><\/li><li><a href=\"#runs\">What it runs<\/a><\/li><li><a href=\"#config\">Configuration<\/a><\/li><li><a href=\"#faq\">FAQ<\/a><\/li><\/ol>\n<div class=\"sidecard\"><b>Model or trial first?<\/b><p>A model number tells you the envelope; a trial tells you the output on your material. We quote the second one.<\/p>\n<a class=\"btn\" href=\"\/get-a-quote\/\">Request a quote<\/a>\n<a class=\"btn ghost\" href=\"\/machines\/kneader-compounding-extruder\/\">Back to Kneader compounding extruder<\/a><\/div><\/aside><\/div><\/div>\n<script>\n(function(){\n  var root=document.getElementById('appslider'); if(!root) return;\n  var slides=[].slice.call(root.querySelectorAll('.ms-slide'));\n  var dots=[].slice.call(root.querySelectorAll('.ms-dot'));\n  var cur=0, timer=null, locked=false;\n  function show(i){\n    cur=(i+slides.length)%slides.length;\n    slides.forEach(function(s,j){\n      s.classList.toggle('on', j===cur);\n      var v=s.querySelector('.ms-video');\n      if(j!==cur && v){ var f=v.querySelector('iframe');\n        if(f){ f.remove(); var p=v.querySelector('.ms-play'); if(p) p.style.display=''; } }\n    });\n    dots.forEach(function(d,j){ d.classList.toggle('on', j===cur); });\n    var v=slides[cur].querySelector('.ms-video');\n    if(v){ locked=true; stop(); playVideo(v); }\n  }\n  \/* \u81ea\u52a8\u64ad\u653e\uff1a3s \u4e00\u5f20\uff1b\u60ac\u505c\u6682\u505c\uff0c\u79fb\u51fa\u6062\u590d\uff1b\u8f6e\u5230\u89c6\u9891\u81ea\u52a8\u9759\u97f3\u64ad\u653e\u5e76\u505c\u7559\uff08locked\uff09\uff0c\u624b\u52a8\u5207\u6362\u540e\u6062\u590d\u8f6e\u64ad *\/\n  function start(){ if(timer || document.hidden || locked) return; timer=setInterval(function(){ show(cur+1); }, 3000); }\n  function stop(){ if(timer){ clearInterval(timer); timer=null; } }\n  function playVideo(v){\n    if(v.querySelector('iframe')) return;\n    var f=document.createElement('iframe');\n    f.src='https:\/\/www.youtube.com\/embed\/'+v.dataset.yt+'?autoplay=1&mute=1&rel=0';\n    f.setAttribute('allow','autoplay; encrypted-media; picture-in-picture');\n    f.setAttribute('allowfullscreen','');\n    var p=v.querySelector('.ms-play'); if(p) p.style.display='none';\n    v.insertBefore(f, p);\n  }\n  function manual(i){ locked=false; show(i); start(); }\n  document.addEventListener('visibilitychange', function(){ if(document.hidden) stop(); else start(); });\n  root.addEventListener('mouseenter', stop);\n  root.addEventListener('mouseleave', function(){ if(!locked) start(); });\n  root.querySelector('.prev').addEventListener('click', function(){ manual(cur-1); });\n  root.querySelector('.next').addEventListener('click', function(){ manual(cur+1); });\n  dots.forEach(function(d){ d.addEventListener('click', function(){ manual(+d.dataset.i); }); });\n  root.addEventListener('click', function(e){\n    var p=e.target.closest('.ms-play'); if(!p) return;\n    locked=true; stop(); playVideo(p.parentNode);\n  });\n  show(0);\n  start();\n})();\n<\/script>\n<script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@graph\": [{\"@type\": \"Product\", \"name\": \"KNE-800 Kneader Compounding Line\", \"brand\": {\"@type\": \"Brand\", \"name\": \"Kerke\"}, \"description\": \"KNE-800: kneading section plus SE-180 discharge, 400\u2013800 kg\/h \u2014 the volume size, most often bought for TPU\/TPE\/TPO\/TPR and for carbon black masterbatch above 40%.\", \"category\": \"Kneader compounding extruder\", \"additionalProperty\": [{\"@type\": \"PropertyValue\", \"name\": \"Line\", \"value\": \"KNE-800\"}, {\"@type\": \"PropertyValue\", \"name\": \"Output (kg\/h)\", \"value\": \"400\u2013800\"}, {\"@type\": \"PropertyValue\", \"name\": \"Discharge screw\", \"value\": \"SE-180\"}, {\"@type\": \"PropertyValue\", \"name\": \"Pelletizing\", \"value\": \"Water ring or strand\"}, {\"@type\": \"PropertyValue\", \"name\": \"Typical product\", \"value\": \"TPU \u00b7 TPE \u00b7 TPO \u00b7 TPR, high-density colour masterbatch\"}]}, {\"@type\": \"FAQPage\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"KNE-800 or KTE-75B \/ SE-180 for black masterbatch?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Carrier and loading decide: above 40% CB, or on a heat-sensitive carrier, the kneader; standard PE\/PP carriers at moderate loading take the two-stage and cost less per kg\/h.\"}}, {\"@type\": \"Question\", \"name\": \"Which pelletizer follows the KNE-800?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Underwater where pellet shape is sold \u2014 TPU, EVA and elastomer grades \u2014 and water-ring hot-face for colour and carbon black masterbatch. 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Shortlist from the tables, then confirm the choice on a trial with your own powder.<\/p><p>Planning an upgrade this quarter? Send the material and the target output \u2014 the configuration comes back within one working day.<\/p><p>Every quotation lists the wear package as a separate line, so its cost is visible from day one.<\/p><p>Questions are answered the same day, in English or Chinese.<\/p><p>Note on KNE-800 kneader compounding extruder: the data on this page was last verified on our own test line in Nanjing.<\/p><p>Not sure which KNE-800 kneader compounding extruder configuration fits? Describe the material and the pellet shape required \u2014 we answer with a recommendation, not a brochure.<\/p><p>A KNE-800 kneader compounding extruder from Kerke ships with CE documentation, a test-run record and a recommended spare set.<\/p><p class=\"k3-rel\"><b>Related on this site:<\/b> <a href=\"\/applications\/\">Extrusion lines by application<\/a> \u00b7 <a href=\"\/knowledge\/\">Extruder selection guide<\/a> \u00b7 <a href=\"\/get-a-quote\/\">free extrusion line quotation<\/a> \u00b7 <a href=\"https:\/\/en.wikipedia.org\/wiki\/Twin-screw_extruder\" target=\"_blank\" rel=\"noopener\">Wikipedia: Twin-screw extruder<\/a><\/p><\/section><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Home\/Machines\/Kneader compounding extruder\/KNE-800 Model \u00b7 Kneader compounding extruder KNE-800 Kneader Compounding Line KNE-800: kneading section plus SE-180 discharge, 400\u2013800 kg\/h \u2014 the volume size, most often bought for TPU\/TPE\/TPO\/TPR and for carbon black masterbatch above 40%. A reference KNE-800 kneader compounding extruder page from Kerke. Updated 6 November 2026Output SE-180 Series Kneader compounding extruderDelivery 30\u201345 [&#8230;]\n","protected":false},"author":0,"featured_media":2097,"parent":11,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-blank.php","meta":{"footnotes":""},"application":[],"app_group":[],"class_list":["post-2277","page","type-page","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/2277","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/types\/page"}],"replies":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/comments?post=2277"}],"version-history":[{"count":0,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/2277\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/11"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media\/2097"}],"wp:attachment":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media?parent=2277"}],"wp:term":[{"taxonomy":"application","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/application?post=2277"},{"taxonomy":"app_group","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/app_group?post=2277"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}