{"id":2276,"date":"2026-11-09T19:27:59","date_gmt":"2026-11-09T11:27:59","guid":{"rendered":"https:\/\/kerkepm.com\/machines\/kne-400-kneader-compounding-extruder\/"},"modified":"2026-11-12T11:00:04","modified_gmt":"2026-11-12T03:00:04","slug":"kne-400-kneader-compounding-extruder","status":"publish","type":"page","link":"https:\/\/kerkepm.com\/es\/machines\/kne-400-kneader-compounding-extruder\/","title":{"rendered":"KNE-400 Kneader Compounding Line"},"content":{"rendered":"<div class=\"k3\">\n<noscript><iframe loading=\"lazy\" src=\"https:\/\/www.googletagmanager.com\/ns.html?id=GTM-5JN495RG\" height=\"0\" width=\"0\" style=\"display:none;visibility:hidden\"><\/iframe><\/noscript>\n<div class=\"wrap\"><div class=\"crumbs\"><a href=\"\/\">Home<\/a><span>\/<\/span><a href=\"\/machines\/\">Machines<\/a><span>\/<\/span><a href=\"\/kneader\/\">Kneader compounding extruder<\/a><span>\/<\/span>KNE-400<\/div><\/div><div class=\"wrap\"><div class=\"hero\">\n<p class=\"kicker\">Model \u00b7 Kneader compounding extruder<\/p>\n<h1>KNE-400 Kneader Compounding Line<\/h1>\n<p class=\"dek\">The KNE-400: kneading section plus SE-120\/SE-150 discharge, 100\u2013400 kg\/h \u2014 the line for filler masterbatch above 85% and for colour work where shear heat would degrade the carrier. A reference KNE-400 kneader compounding extruder page from Kerke.<\/p>\n<div class=\"byline\"><div><b>Updated<\/b> 6 November 2026<\/div><div><b>Output<\/b> SE-120 \/ SE-150<\/div>\n<div><b>Series<\/b> <a href=\"\/machines\/kneader-compounding-extruder\/\">Kneader compounding extruder<\/a><\/div><div><b>Delivery<\/b> 30\u201345 working days<\/div><\/div>\n<\/div><\/div>\n<div class=\"wrap\"><div class=\"appmedia\">\n<div class=\"mslider\" id=\"appslider\">\n<div class=\"ms-frame\"><div class=\"ms-slide on\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kne-400-kneader-compounding-extruder-s1.webp\" alt=\"KNE-400 kneader compounding extruder \u2014 workshop photo 1, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">KNE-400 kneader compounding extruder \u2014 workshop photo 1, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kne-400-kneader-compounding-extruder-s2.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 2, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 2, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kne-400-kneader-compounding-extruder-s3.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 3, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 3, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kne-400-kneader-compounding-extruder-s4.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 4, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 4, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kne-400-kneader-compounding-extruder-s5.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 5, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 5, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kne-400-kneader-compounding-extruder-s6.webp\" alt=\"Kneader compounding extruder \u2014 workshop photo 6, Kerke workshop, Nanjing\" loading=\"lazy\"><span class=\"ms-cap\">Kneader compounding extruder \u2014 workshop photo 6, Kerke workshop, Nanjing<\/span><\/div><div class=\"ms-slide\"><div class=\"ms-video\" data-yt=\"OiYO6o4UKpk\"><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/11\/mt-kne-400-kneader-compounding-extruder-s1.webp\" alt=\"Running video \u2014 Kneader compounding extruder, Kerke workshop\" loading=\"lazy\"><button type=\"button\" class=\"ms-play\" aria-label=\"Play video\">&#9654;<\/button><\/div><span class=\"ms-cap\">Running video \u2014 Kneader compounding extruder, Kerke workshop<\/span><\/div><\/div>\n<button type=\"button\" class=\"ms-nav prev\" aria-label=\"Previous slide\">&#8249;<\/button>\n<button type=\"button\" class=\"ms-nav next\" aria-label=\"Next slide\">&#8250;<\/button>\n<div class=\"ms-dots\"><button type=\"button\" data-i=\"0\" class=\"ms-dot on\" aria-label=\"Slide 1\"><\/button><button type=\"button\" data-i=\"1\" class=\"ms-dot\" aria-label=\"Slide 2\"><\/button><button type=\"button\" data-i=\"2\" class=\"ms-dot\" aria-label=\"Slide 3\"><\/button><button type=\"button\" data-i=\"3\" class=\"ms-dot\" aria-label=\"Slide 4\"><\/button><button type=\"button\" data-i=\"4\" class=\"ms-dot\" aria-label=\"Slide 5\"><\/button><button type=\"button\" data-i=\"5\" class=\"ms-dot\" aria-label=\"Slide 6\"><\/button><button type=\"button\" data-i=\"6\" class=\"ms-dot\" aria-label=\"Slide 7\"><\/button><\/div>\n<\/div>\n<div class=\"appmedia-text\">\n<section class=\"qa\" id=\"answer\"><nav class=\"wp-block-rank-math-toc-block k3-toc\" aria-label=\"On this page\"><b>On this page:<\/b><a href=\"#rm-s1\">Quick answer<\/a><a href=\"#rm-s2\">Parameters<\/a><a href=\"#rm-s3\">Where it fits in the range<\/a><a href=\"#rm-s4\">What it runs<\/a><a href=\"#rm-s5\">Configuration options<\/a><\/nav><h2 id=\"rm-s1\">Quick answer<\/h2><p>The entry size of the kneader line: 100\u2013400 kg\/h, the kneading section discharging through an <a href=\"\/machines\/se-120-single-screw-extruder\/\">SE-120<\/a> or <a href=\"\/machines\/se-150-single-screw-extruder\/\">SE-150<\/a>. CaCO<sub>3<\/sub> filler masterbatch at 85\u201390% is the core duty; the same line runs high-density colour masterbatch with a different rotor and die set.<\/p><\/section>\n<\/div>\n<\/div><\/div>\n<div class=\"wrap\"><div class=\"grid\"><main>\n<div class=\"stats\"><div class=\"stat\"><b>100\u2013400 kg\/h<\/b><span>reference output<\/span><\/div><div class=\"stat\"><b>SE-120 \/ SE-150<\/b><span>discharge screw<\/span><\/div><div class=\"stat\"><b>Water ring hot-face<\/b><span>pelletizing<\/span><\/div><\/div>\n<p class=\"note\">Workshop photos and a running video \u2014 shot on our own lines, not stock images.<\/p>\n\n<h2 class=\"sec\" id=\"specs\" id=\"rm-s2\">Parameters<\/h2>\n<div class=\"tw\"><table><caption><b>Table 1.<\/b> KNE-400 \u2014 reference parameters. Full Kneader compounding extruder range on the <a href=\"\/machines\/kneader-compounding-extruder\/\">series page<\/a>.<\/caption>\n<thead><tr><th scope=\"col\">Line<\/th><th scope=\"col\">Output (kg\/h)<\/th><th scope=\"col\">Discharge screw<\/th><th scope=\"col\">Pelletizing<\/th><th scope=\"col\">Typical product<\/th><\/tr><\/thead><tbody><tr><td class=\"num\"><a href=\"\/machines\/kne-400-kneader-compounding-extruder\/\">KNE-400<\/a><\/td><td class=\"num\">100\u2013400<\/td><td class=\"num\">SE-120 \/ SE-150<\/td><td class=\"num\">Water ring hot-face<\/td><td class=\"num\">High filler masterbatch, CaCO<sub>3<\/sub> > 85%<\/td><\/tr><\/tbody><\/table><\/div>\n<p class=\"note\">Reference output measured on the stated material family; subject to a material trial. Motor and torque values are per machine, not per screw shaft.<\/p>\n\n<h2 class=\"sec\" id=\"fit\" id=\"rm-s3\">Where it fits in the range<\/h2>\n<p>Above it sit the <em><a href=\"\/machines\/kne-800-kneader-compounding-extruder\/\">KNE-800<\/a><\/em> (400\u2013800 kg\/h) and <em><a href=\"\/machines\/kne-1200-kneader-compounding-extruder\/\">KNE-1200<\/a><\/em> (800\u20131,200 kg\/h). Against a two-stage twin screw line such as the <em><a href=\"\/machines\/kte-50b-se-120-two-stage-extruder\/\"><a href=\"\/machines\/kte-50b-twin-screw-extruder\/\">KTE-50B<\/a> \/ <a href=\"\/machines\/se-120-single-screw-extruder\/\">SE-120<\/a><\/a><\/em>, the kneader wins on filler level and heat history; the two-stage wins on output per kW and on plain filling duty.<\/p>\n\n<h2 class=\"sec\" id=\"runs\" id=\"rm-s4\">What it runs<\/h2>\n<p>Duties: CaCO<sub>3<\/sub> and talc filler masterbatch at 85\u201390%, high-density colour masterbatch, and small-lot TPE\/TPO compounds where the customer audits dispersion rather than output.<\/p>\n<div class=\"cards\"><a class=\"card\" href=\"\/applications\/high-filler-masterbatch-line\/\"><h3>High Filler Masterbatch Line<\/h3><p>Above 85% the melt stops behaving like a polymer: it will not take shear heat, and one machine cannot both wet out the\u2026<\/p><span class=\"meta\">85\u201390% Filling on a Kneader Line<\/span><\/a><a class=\"card\" href=\"\/applications\/color-masterbatch-extruder-line\/\"><h3>Color Masterbatch Extruder Line<\/h3><p>Colour masterbatch is a dispersion business with a cleaning problem attached: the same line has to make 20% pigment di\u2026<\/p><span class=\"meta\">Screw Design & Pelletizing<\/span><\/a><\/div>\n\n<h2 class=\"sec\" id=\"config\" id=\"rm-s5\">Configuration options<\/h2>\n<p>A KNE-400 line is quoted as kneading section + discharge screw + pelletizer, because the three only work as a set. The kneading section is self-cleaning and jacketed, with a heat-exchange surface sized to the filler level; the discharge screw is sized from the kneading capacity per hour, not from motor kW. Options: discharge screw (SE-120 to SE-200), cutting system (water-ring hot-face, air-cooling die face, underwater or strand) and vacuum devolatilisation at the discharge where the mineral carries moisture.<\/p>\n\n<h2 class=\"sec\" id=\"faq\" id=\"rm-s6\">FAQ<\/h2>\n<details open><summary>KNE-400 or KTE-50B \/ SE-120 for filler masterbatch?<\/summary><p>Filler level decides: to about 80\u201385% the two-stage twin screw is cheaper per kg\/h; from 85% up the kneader holds the loading without the dispersive shear heat that yellows the carrier.<\/p><\/details><details><summary>How is the line sized?<\/summary><p>From kneading capacity per hour, not from motor kW. We ask for filler mesh, carrier MFI and target loading, then size the discharge screw from that figure \u2014 two lines with the same installed power can differ by 40% in output.<\/p><\/details><details><summary>Which cutting system suits the KNE-400?<\/summary><p>Water-ring hot-face to about 85% filler: short water contact, no separate drying step. Above that, air-cooling die face; underwater if the line also runs TPU or EVA grades.<\/p><\/details>\n\n<div class=\"method\"><h2 id=\"rm-s7\">Where these numbers come from<\/h2>\n<p>Parameters come from the Kerke parameter table and product master data sheet, cross-checked against commissioning records for the same model and duty. Where a catalogue value and a trial value disagree, the trial value is the one we quote.<\/p>\n<p>Reviewed by the Kerke process team, Nanjing. Page updated 6 November 2026.<\/p><\/div>\n\n<div class=\"related\"><h2 id=\"rm-s8\">Related<\/h2><div class=\"rel-grid\"><a class=\"rel\" href=\"\/machines\/kneader-compounding-extruder\/\"><span>Series<\/span>Kneader compounding extruder \u2014 full range<\/a><a class=\"rel\" href=\"\/machines\/kne-800-kneader-compounding-extruder\/\"><span>Model<\/span>KNE-800<\/a><a class=\"rel\" href=\"\/applications\/high-filler-masterbatch-line\/\"><span>Application<\/span>High Filler Masterbatch Line<\/a><a class=\"rel\" href=\"\/applications\/color-masterbatch-extruder-line\/\"><span>Application<\/span>Color Masterbatch Extruder Line<\/a><\/div><\/div>\n<div class=\"cta\"><div><b>Need an output number for KNE-400 on your material?<\/b><p>Send 25\u201350 kg \u2014 we return pellets, a video and a report with the parameters we used, in 3\u20137 days.<\/p><\/div>\n<div class=\"acts\"><a href=\"\/get-a-quote\/\">Get a quote<\/a>\n<a class=\"alt\" href=\"\/get-a-quote\/#trial\">Send material for trial<\/a><\/div><\/div>\n<\/main>\n<aside><h5>On this page<\/h5><ol><li><a href=\"#answer\">Quick answer<\/a><\/li><li><a href=\"#specs\">Parameters<\/a><\/li><li><a href=\"#fit\">Where it fits<\/a><\/li><li><a href=\"#runs\">What it runs<\/a><\/li><li><a href=\"#config\">Configuration<\/a><\/li><li><a href=\"#faq\">FAQ<\/a><\/li><\/ol>\n<div class=\"sidecard\"><b>Model or trial first?<\/b><p>A model number tells you the envelope; a trial tells you the output on your material. We quote the second one.<\/p>\n<a class=\"btn\" href=\"\/get-a-quote\/\">Request a quote<\/a>\n<a class=\"btn ghost\" href=\"\/machines\/kneader-compounding-extruder\/\">Back to Kneader compounding extruder<\/a><\/div><\/aside><\/div><\/div>\n<script>\n(function(){\n  var root=document.getElementById('appslider'); if(!root) return;\n  var slides=[].slice.call(root.querySelectorAll('.ms-slide'));\n  var dots=[].slice.call(root.querySelectorAll('.ms-dot'));\n  var cur=0, timer=null, locked=false;\n  function show(i){\n    cur=(i+slides.length)%slides.length;\n    slides.forEach(function(s,j){\n      s.classList.toggle('on', j===cur);\n      var v=s.querySelector('.ms-video');\n      if(j!==cur && v){ var f=v.querySelector('iframe');\n        if(f){ f.remove(); var p=v.querySelector('.ms-play'); if(p) p.style.display=''; } }\n    });\n    dots.forEach(function(d,j){ d.classList.toggle('on', j===cur); });\n    var v=slides[cur].querySelector('.ms-video');\n    if(v){ locked=true; stop(); playVideo(v); }\n  }\n  \/* \u81ea\u52a8\u64ad\u653e\uff1a3s \u4e00\u5f20\uff1b\u60ac\u505c\u6682\u505c\uff0c\u79fb\u51fa\u6062\u590d\uff1b\u8f6e\u5230\u89c6\u9891\u81ea\u52a8\u9759\u97f3\u64ad\u653e\u5e76\u505c\u7559\uff08locked\uff09\uff0c\u624b\u52a8\u5207\u6362\u540e\u6062\u590d\u8f6e\u64ad *\/\n  function start(){ if(timer || document.hidden || locked) return; timer=setInterval(function(){ show(cur+1); }, 3000); }\n  function stop(){ if(timer){ clearInterval(timer); timer=null; } }\n  function playVideo(v){\n    if(v.querySelector('iframe')) return;\n    var f=document.createElement('iframe');\n    f.src='https:\/\/www.youtube.com\/embed\/'+v.dataset.yt+'?autoplay=1&mute=1&rel=0';\n    f.setAttribute('allow','autoplay; encrypted-media; picture-in-picture');\n    f.setAttribute('allowfullscreen','');\n    var p=v.querySelector('.ms-play'); if(p) p.style.display='none';\n    v.insertBefore(f, p);\n  }\n  function manual(i){ locked=false; show(i); start(); }\n  document.addEventListener('visibilitychange', function(){ if(document.hidden) stop(); else start(); });\n  root.addEventListener('mouseenter', stop);\n  root.addEventListener('mouseleave', function(){ if(!locked) start(); });\n  root.querySelector('.prev').addEventListener('click', function(){ manual(cur-1); });\n  root.querySelector('.next').addEventListener('click', function(){ manual(cur+1); });\n  dots.forEach(function(d){ d.addEventListener('click', function(){ manual(+d.dataset.i); }); });\n  root.addEventListener('click', function(e){\n    var p=e.target.closest('.ms-play'); if(!p) return;\n    locked=true; stop(); playVideo(p.parentNode);\n  });\n  show(0);\n  start();\n})();\n<\/script>\n<script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@graph\": [{\"@type\": \"Product\", \"name\": \"KNE-400 Kneader Compounding Line\", \"brand\": {\"@type\": \"Brand\", \"name\": \"Kerke\"}, \"description\": \"The KNE-400: kneading section plus SE-120\/SE-150 discharge, 100\u2013400 kg\/h \u2014 the line for filler masterbatch above 85% and for colour work where shear heat would degrade the carrier.\", \"category\": \"Kneader compounding extruder\", \"additionalProperty\": [{\"@type\": \"PropertyValue\", \"name\": \"Line\", \"value\": \"KNE-400\"}, {\"@type\": \"PropertyValue\", \"name\": \"Output (kg\/h)\", \"value\": \"100\u2013400\"}, {\"@type\": \"PropertyValue\", \"name\": \"Discharge screw\", \"value\": \"SE-120 \/ SE-150\"}, {\"@type\": \"PropertyValue\", \"name\": \"Pelletizing\", \"value\": \"Water ring hot-face\"}, {\"@type\": \"PropertyValue\", \"name\": \"Typical product\", \"value\": \"High filler masterbatch, CaCO3 > 85%\"}]}, {\"@type\": \"FAQPage\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"KNE-400 or KTE-50B \/ SE-120 for filler masterbatch?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Filler level decides: to about 80\u201385% the two-stage twin screw is cheaper per kg\/h; from 85% up the kneader holds the loading without the dispersive shear heat that yellows the carrier.\"}}, {\"@type\": \"Question\", \"name\": \"How is the line sized?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"From kneading capacity per hour, not from motor kW. 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Shortlist from the tables, then confirm the choice on a trial with your own powder.<\/p><p>Planning an upgrade this quarter? Send the material and the target output \u2014 the configuration comes back within one working day.<\/p><p>Every quotation lists the wear package as a separate line, so its cost is visible from day one.<\/p><p>Questions are answered the same day, in English or Chinese.<\/p><p>Note on KNE-400 kneader compounding extruder: the data on this page was last verified on our own test line in Nanjing.<\/p><p>Not sure which KNE-400 kneader compounding extruder configuration fits? Describe the material and the pellet shape required \u2014 we answer with a recommendation, not a brochure.<\/p><p>A KNE-400 kneader compounding extruder from Kerke ships with CE documentation, a test-run record and a recommended spare set.<\/p><p class=\"k3-rel\"><b>Related on this site:<\/b> <a href=\"\/applications\/\">Extrusion lines by application<\/a> \u00b7 <a href=\"\/knowledge\/\">Extruder selection guide<\/a> \u00b7 <a href=\"\/get-a-quote\/\">free extrusion line quotation<\/a> \u00b7 <a href=\"https:\/\/en.wikipedia.org\/wiki\/Twin-screw_extruder\" target=\"_blank\" rel=\"noopener\">Wikipedia: Twin-screw extruder<\/a><\/p><\/section><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Home\/Machines\/Kneader compounding extruder\/KNE-400 Model \u00b7 Kneader compounding extruder KNE-400 Kneader Compounding Line The KNE-400: kneading section plus SE-120\/SE-150 discharge, 100\u2013400 kg\/h \u2014 the line for filler masterbatch above 85% and for colour work where shear heat would degrade the carrier. A reference KNE-400 kneader compounding extruder page from Kerke. Updated 6 November 2026Output SE-120 \/ [&#8230;]\n","protected":false},"author":0,"featured_media":2097,"parent":11,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-blank.php","meta":{"footnotes":""},"application":[],"app_group":[],"class_list":["post-2276","page","type-page","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/2276","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/types\/page"}],"replies":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/comments?post=2276"}],"version-history":[{"count":0,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/2276\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/pages\/11"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media\/2097"}],"wp:attachment":[{"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/media?parent=2276"}],"wp:term":[{"taxonomy":"application","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/application?post=2276"},{"taxonomy":"app_group","embeddable":true,"href":"https:\/\/kerkepm.com\/es\/wp-json\/wp\/v2\/app_group?post=2276"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}